Variant Configuration, Procedure for BOM Quantity Calculation
Hi, everybody,
I need to solve this problem and can't have any idea if this is possilbe.
Imagine a company that manufactures for customer specific requirement "plastic rectangles" (Length A, Width B).
Finished Product has a ZFG variant class with class 300.
Class ZFG has two characteristics, LENGTH and WIDTH
BOM for the finished product has one item class "Plastic" which can be replaced with any Plastic assigned to this class. Base unit of measure of Plastics is KG. If any plastic code has its own specific weight per area how can I calculate how much weight (Kg) I need for specific sales order?
The formula is Lenght x Width x Specifi Weight per area of chosen Plastic.
The two first values area characteristics values in configuration, the third one is a value dependent of material (could be a characteristic in plastic class too if this helps.....)
Do you know a way to achieve this? Is it possible to do it using a procedure?.
Thanks and best regards,
Sebastián Ligueros
1. Since youare using class item you will hvae one more characteristics called Plastic type in the Class
2. You can maintian one variant table, in which you can maintain Plastic Type and specific Gravity
3. Now using this you can try to infer the value and using a procedure you should be able to calculate the weight for the BOM item.
Kindly let me know for feedback
Reg,
Dsk
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Variant Configuration / Need for a separate forum
Dear Moderators,
I have been contributing, accessing and extracting information from this forum for my projects and trainings. Recently we have added lot of new forums especially in SD, a separate forum for billing, sales etc.
On the same path, I feel that it will add immense value if a new forum for Variant Configuration is created. As this is an area which touches various modules, and various applications like configurable materials in SD, Release procedures in MM, etc, people can share all the information regarding variant configuration in a common forum like this.
May I please request you to consider this and take it forward if this makes some sense.
Any feedback on this is welcome, especially from people like Rajesh Banka, Laxmipathy etc who have been here for quite sometime in SDI'm going to respectfully disagree.
I saw something similar at elementsvillage.com when they created a "Mac-Specific" forum. People who had questions that really had nothing to do with their Mac, for example "Can't open RAW from D7000", still put the question in the Mac-Specific forum, because they were using a Mac. As a result, the community was fragmented in ways that had nothing to do with the question. People who might have benefited from this question but didn't have a Mac and so didn't look in the Mac-Specific forum, and didn't get the answer as quickly. People who asked questions in this forum that had nothing to do with Macs wound up relying on a smaller community of experts to help solve the problem. I know I certainly never read that forum, so I didn't provide answers, nor did I learn from the information in that forum. I consider that decision to create a "Mac-Specific" forum to be a failure. -
Variant Configuration - Unable for converting a Plnd Order to Prdn Order
Hi Gurus,
Please solve this, while converting a plnd order to prdn order in variant configuration i am getting the following error is
"you cannot make an assignment to make-to-order stock"
for fert maintained charateristics and class and class type: 300, strategy: 25, requrements type: kek,
configuration profile created. t-code: cu41 for bike
I created the order from customer requirements t-code:md81
pls guide how can i convert this to prdn order
Edited by: venkat jsr on Jan 31, 2008 6:38 AMHi Gurus,
I followed your instructions but the error is as it is only.
Actually when I am converting Plnd order to Production Order in stock requirement list of Configurable material, its not converting.
the error i am getting is " You cannot make an assignment to make to order stock"
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a possible cause is that you are trying to create an order with reference to a sales order / project where an account assignment to a sales order / project is not allowed in the settlement profile that is assigned to the chosen order type this is inconsistent
Procedure : Choose another Order type.
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Release procedure for PR quantity change
Hi...
I have set a release procedure for PR. when i try to change the PR system does not allow me to change the QUANTITY.
where to i set the changeblity indicator so that for a specified percentage system will retain the same release strategy.Spro>MM>Pur>Purchase Requisition>Release Procedure>Procedure with Classification>Set Up Procedure with Classification>Release indicator
Here double click the Indicator and maintain the values in the fields
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and in the field Value Change
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shivajiIf you knwo configuration for book depriciation it will also almost same. For this purpose you need to have:
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ECM - Variant Configuration - Disable for specific Object?
Once we use change number for a material and Configuration profile, the change number will be mandatory field. This also occurs for CU02 - Object Dependencies, CL02 - Classification, CU60 Variant Tables and CT04 Characteristics.
We know this is a crazy question to some that have strict controls, but we would like to remove the requirement for some materials & configuration that no longer require engineering change management. Has someone experience something similar or implemented a configuration change that would fulfill our requirements?
Reading through the process documents, I believe it is not possible. But I thought I would check with the global experts on this matter.
Best Regards and Thank you for your feedback,
EdHi,
I would suggest you better go with the authorization control for the same. Beacuse by that way you will be alble to meet your requirement up to some extend but by this way as you are asking, there is crezy in true mean as you wrightly said.
Regards,
Shyamal -
Variant Configurator - Syntax for "contains" on multiple entry option ch.
I'm new to SAP, the VC and this forum so please direct me to the correct spot to pose my question.
I'm trying to write the syntax around a multiple entry charachteristic. It doesn't like '=' or ' IN ('x','y','z') ' because of the possibility of multiple picks.
Any thoughts?
Thanks,Hi,
Please refer to the following section.
http://help.sap.com/saphelp_erp60_sp/helpdata/en/92/58d455417011d189ec0000e81ddfac/frameset.htm
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Steps for Variant Configuration
Hi Gurus,
Can any body tell me step by step procedure for variant configuration.
My e-mail id. <REMOVED>
Regds.......
SumitHi Sumit,
Variant configuration is for manufacturing complex products. The manufacturer always has to offer new variants of its products. Often, new variants are created by modifying existing product designs as you process the order. The important thing is to react quickly to customers' requirements.
The customer determines the features of the product. A customer buying a car, for example, can choose the features of the car and combine these features as required.
The product configurator improves information exchange between sales, engineering, and production. Variant configuration helps the customer or salesperson to put together specifications for the product and ensure that the product can be produced from these specifications. It also ensures that production costs do not overstep the mark.
Procedure -
Create a Material - KMAT type with Item category (002)
Create Characteristics in CT04 - Zbike, where in values mention the Color of the bile like Red, Blue etc
Create another characteristics in CT04 - ZPrice, where directly go the additional data tab and maintain the table SDCOM and field VKOND (ABAP Dictionary it will ask for)
Assign these two characteristics to a Class in CL01 - ZBikeclass (Type 300) in characteristics tab page.
Then go to CU41 Configuration profile select the material and enter the description click on the class assignment i.e. assign Zbikclass.
Now go back to CT04 - enter Zbike -go to values- select Red- go to extras - Other Dependencies - Select Procedure enter in front 10 write - $self.ZPrice='Red' and save
Now go back go to extras - Other Dependencies - assignments and assign relationship ( by default it will come just save)
Now select Blue- go to extras - Other Dependencies - Editor - Select Procedure enter in front of 10 write - $self.ZPrice='Blue' and save
Now go back go to extras - Other Dependencies - assignments and assign relationship ( by default it will come just save)
Now go to VK11 - Enter VA00 (Condition) (For Std RVA001 Pricing Procedure) - enter variant Red and Blue give the rates accordingly and create the sales order.
Variant configuration is for manufacturing complex products. The manufacturer is
always having to offer new variants of its products. Often, new variants are created
by modifying existing product designs as you process the order. The important thing
is to react quickly to customers' requirements.
The customer determines the features of the product. A customer buying a car, for
example, can choose the features of the car and combine these features as required.
The product configurator improves information exchange between sales, engineering,
and production. Variant configuration helps the customer or salesperson to put
together specifications for the product and ensure that the product can be produced
from these specifications. It also ensures that production costs do not overstep the
mark.
Integration
Variant configuration is integrated in the following applications:
a.. CA Classification
b.. LO Material Master
c.. PP Bill of Material
d.. PP Routings
e.. PP-PI Master Recipes
f.. SD Sales
g.. SD Conditions
h.. MM Purchasing
i.. CO Costing
j.. PP Material Requirements Planning (MRP)
k.. PP Production Orders
You can configure the following objects:
a.. Materials
b.. Standard networks in the Project System.
c.. PM General maintenance task lists
d.. Model service specifications
Features
You do not need to create a separate material for each variant of a product in your
company. You can use one configurable material to cover all variants. You create a
super BOM and a super routing for this material, containing all the components and
operations for producing all variants of the product.
To define the features of a configurable material, you use characteristics. To
enable you to use characteristics to configure a material, you assign the material
to a class of class type 300. Possible characteristics of a car, for example, are
model, country, color, and engine. The customer can choose from among different
options for each characteristic (values).
The only limitations are combinations of features that are not possible for either
technical or marketing reasons. You cannot combine all types of car engine with all
types of transmission, for example, or certain types of upholstery are only
available for more expensive models. In Variant Configuration, you use dependencies
to control this. This prevents combinations of options that are not allowed.
Dependencies also select exactly the right BOM components and operations to produce
a variant.
Each configurable object must have a configuration profile. The configuration
profile for a material controls the configuration process in the sales order.
You can make the price of a variant dependent on the characteristic values assigned
(Pricing). You can use variant conditions to define surcharges and discounts for a
variant.
For variants that are required frequently, you can create material variants, which
can be produced without a sales order and kept in stock. When you receive a sales
order, you can check whether the variant required is in stock, so that you can
deliver immediately.
Pl go thr below links:
http://help.sap.com/printdocu/core/Print46c/en/data/pdf/LOVC/LOVC.pdf
http://sap-img.com/sap-sd/steps-for-sd-variant-configuration.htm
Please Reward If Really Helpful,
Thanks and Regards,
Sateesh.Kandula -
Super BOM in Variant configuration
Hi SAP gurus,
Can anyone tell me the difference between Variant configuration and Super BOM, if possible with an example.
And also please forward any information on configuring the Super BOM.
Thanks & regards,
Praveen Kumar,
[email protected]Hi,
For super BOM u need to do do the following configurartion settings.
1. For Min item pricing go to VOV7 and select TAQ , go to structure scope and keep B(Explode Multi BOM)
2. then go to v0v4 do the settings
OR ERLA TAQ
OR NORM TAQ TAE
OR NORM TAE TAE
3. Maintain the records in CS01.
Regards,
Sree -
Variant configuration u2013 availability check for Configurable material
Hi Guys,
We are doing the variant configuration scenario for one of our client. We are using planning strategy as 25 (sales order with variant configuration).
When we configure the Configurable material at sales order level, we wanted to check the availability check of Configurable for the combination of selected characteristics.
How we can configure it in the system.
Regards,
ShailendraHi,
availability check will work as per the checking group you had defined in system.
additionaly you need to put tick in configuration profile for availability check.
checking for material varient is optional, if your bussiness has materail varients you can activate type matching and while configuring the sales order if the values of charactersticks matches system will suggest you the the appropiate varient and you can replace your configurable material in sales order with it.
hope it will help you.
If you need some more information please explain what exactly your are expecting from system during availability check.
Regards
Ritesh
Edited by: R S D on May 28, 2009 7:29 AM -
Variant configuration - Configuration Simulation for Planned Order
Hi,
I am using the configuration simulation to check the configuration results for BOM and Routing. However, I am unable to get the simulation of the Planned Order. What are the requirements to get simulation of the Planned Order in configuration simulation? I have set the configuration parameters - Process to Plnd/Prod Order and BOM explosion to multi-level. The BOM for my KMAT material also have semifinish goods which requires MRP. I am confused how come no components was selected during the simulation of Planned Order.
I would really appreciate if anyone has any input on why this happened.
Thank you very much.
Cheers,
SueDear,
Please check the following
Material type =Kmat
Super BOm and depedency is maintained for BOM item selection
Super routing with dependency is maintained
you have maintained - conf profile with following setting
process- pl/prod order
bom exlposion - multi level
BOm explosion - PP01
explosion level - <b></b>NO<b></b> check box tick for only conf meterial
Profile is released.
now try in cu50, confi result=BOM radio box
please come back if you still have problem -
BOM quantity change (STPO-MENGE) resulting quantity less than 1
Hi,
Anyone have done a BOM quantity change (STPO-MENGE) where the resulting quantity is less than 1. Please help.
Thanks,
HazelDo you mean base quantity by saying header quantity? I'm running variant configuration. The base quantity is restricted to 1. Moreover, changing the unit of measure is not an option. Each is the official base unit of measure.
Sample Scenario/Requirement:
An order for a qty of 1000 requires a total 84 plates. Each plate can yield a qty of 12.
SAP uses the equation -->
Current Component Qty =
(required qty/base qty) * saved component qty
Calculations:
Step 1) Derive Current Component Qty
Let required qty = order qty (VBAP-KWMENG),
base qty = max yield per plate (given)
Current Component Qty =
ceiling (VBAP-KWMENG/max yield per plate)
= ceiling (1000/12)
= ceiling (83.333333)
= 84
The Current Component Qty (84) is the qty used production orders and is equal to the Requirements Qty of the component (RESBD-MENGE)
Step 2) Derive save component qty. In Variant Configuration, save component qty is equal to STPO-MENGE. Base quantity of 1 is assigned to the KMAT (configurable material).
Since Current Component Qty =
(required qty/base qty) * saved component qty
by substitution -->
84 = (1000/1) * saved component qty
saved component qty = (84/1000)
saved component qty = .084
Issue/Problem:
I have the above calculations correct in Variant Configuration. To run a check, I do a production order simulation (CO01S) for a Total order qty of 1000 with today's Finish date. When I click for components overview, it gives me a Requirements qty of the component of 83 and NOT 84.
I'm not sure how SAP does the calculation in the background, but I was thinking; maybe, by increasing the number of decimals from 3 (.083) to 6 (.083333) would give me the 84 that I needed.
Roberto -
Creation of sales order with Variant configuration info
Hi friends,
I am creating sales order along with Variant configuration data. We have 3 level BOM structure.
I am using BAPI_SALESORDER_CREATEFROMDAT2 and filling in ORDER_CFGS_REF, ORDER_CFGS_INST, ORDER_CFGS_PART_OF ORDER_CFGS_VALUE, ORDER_CFGS_REFINST
tables exactly the same way BAPISDORDER_GETDETAILEDLIST FM returns.
Sales order is being created with no variant configuration information.(Not in the header level atleast)
Can any one help me on this.
Thanks
SeshagiriUpdating Variant Configuration data for SO item became little tricky for us in an ongoing implementation. After spending some hours investigating the correct combination of data to pass, we were able to post the document correctly. As no detailed documentation is available online for this scenario, I hope this post will help community for similar requirements. J
For updating Variant configuration (VC) data for Sales order item, we need to populate below tables of standard FM or BAPI (e.g. SD_SALESDOCUMENT_CREATE).
Normally the standard FM or BAPI does not return any error messages in case configuration data is not updated successfully.
· SALES_SCHEDULES_IN: The required date field should be populated with appropriate value (REQ_DATE).
· SALES_ITEMS_IN: Field PO_ITM_NO should be populated with appropriate value.
· SALES_CFGS_REF Table:
1. This table should have 1 record per item.
2. Combination of CONFIG_ID and ROOT_ID should be unique across line items.
POSEX
000010
CONFIG_ID
000001
ROOT_ID
00000001
SCE
1
COMPLETE
T
CONSISTENT
T
CBASE_ID_TYPE
G
· SALES_CFGS_INST:
1. This table should have 1 record per item.
2. Combination of CONFIG_ID and INST_ID should be unique across line items.
CONFIG_ID
000001
INST_ID
00000001
OBJ_TYPE
MARA
CLASS_TYPE
300
OBJ_KEY
MATNR value
QUANTITY
Quantity value
QUANTITY_UNIT
Quantity Unit
COMPLETE
T
CONSISTENT
T
OBJECT_GUID
MATNR value
PERSIST_ID_TYPE
G
· SALES_CFGS_VALUE:
1. Combination of CONFIG_ID and INST_ID should be unique across line items.
2. We can have multiple characteristics for a material. In that case appropriate records should be inserted in this table. Note that CONFIG_ID and INST_ID should be same for all the rows you insert in this table for multiple characteristics for a material.
3. The characteristic value should be in SAP internal format.
CONFIG_ID
000001
INST_ID
00000001
CHARC
Material characteristics
VALUE
Material characteristics value
· SALES_CFGS_VK:
1. Combination of CONFIG_ID and INST_ID should be unique across line items.
2. We can have multiple characteristics for a material. In that case appropriate records should be inserted in this table. Note that CONFIG_ID and INST_ID should be same for all the rows you insert in this table for multiple characteristics for a material.
CONFIG_ID
000001
INST_ID
00000001
VKEY
Material characteristics -
Need help on variant configuration
Hi Guru,
Here we need to use variant configuration.But i am new in variant configuration.Can somebody tell me the different steps of variant configuration from PP side.I have gone through standard document. But still i need this information. The Industry in which I am going to implement this,is producing Colored, profiled sheet to provide roofing solution.The metal roofing sheet can have different profile, different colour, different thickness, different width and so on.They have nearly three thousand of different combination.
Please respond.
Regards
RajibHi,
Pls. find herewith Variant Configuration Procedure steps as below
VARIANT CONFIGURATION:
1.Create a Material - KMAT type with Item category (002)
2.Create Charateristics in CT04 - Zbike, where in values mention the Color of the bile like Red, Blue etc
Create another characteristics in CT04 - ZPrice, where directly go the additional data tab and maintain the table SDCOM and field VKOND (ABAP Dictionary it will ask for).
3.Assign these two characteristics to a Class in CL01 - ZBikeclass ( Type 300) in characteristics tab page.
4Then go to CU41 Configuration profile select the material and enter the description click on the class assignment ie assign Zbikclass.
5Now go back to CT04 - enter Zbike -go to values- select Red- go to extras - Other Dependencies - Select Procedure enter in front 10 write - $self.ZPrice='Red' and save.
6.Now go back go to extras - Other Dependencies - assignments and assign relationship ( by default it will come just save).
7.Now select Blue- go to extras - Other Dependencies - Editor - Select Procedure enter in front of 10 write - $self.ZPrice='Blue' and save.
8.Now go back go to extras - Other Dependencies - assignments and assign relationship ( by default it will come just save).
9.Now go to VK11 - Enter VA00 (Condition)(For Std RVA001 Pricing Procedure) - enter variant Red and Blue give the rates accordingly and create the sales order.
Variant Configuration: Complete Maintenance:
Technical name: SAP_LO_VC_MAINTAIN
Tasks
The variant configuration processor sets up the rules for multi-variant products and maintains them in the database. He or she simulates and executes the configuration. This role is required wherever variant configuration is used.
The complete model also contains sales order processing (VA01/VA02), and the connection to SCE/Internet Sales and Mobile Sales.
Activities in Variant Configuration;
Transaction
Activity
CC04
Display product structure
CWBPP
Engineering Workbench
Variant Configuration
VA01
Create sales order
VA02
Change sales order
VA03
Display sales order
CU51
Maintain configurable order BOM (multilevel)
CU52
Maintain configurable order BOM (single level)
CU50
Configuration simulation
CU80
Reporting functions for characteristics and values
Configured Objects
CU44
Material
CU45
Standard network
Assignment of Configured Materials
CS40
Create assignment for configured material
CS41
Change assignment for configured material
CS42
Display assignment for configured material
Configuration Profile
CU41
Create configuration profile
CU42
Change configuration profile
CU43
Display configuration profile
Dependencies: Single Dependency
CU01
Create single dependency
CU02
Change single dependency
CU03
Display single dependency
Dependencies: Dependency Net
CU21
Create dependency net
CU22
Change dependency net
CU23
Display dependency net
Dependencies: General
CU05
Dependency where-used list
CU04
Dependency list
Tools: Variant Function
CU65
Create function
CU66
Change function
CU67
Display function
CU68
List functions
Variant Table Structure
CU61
Create variant table
CU62
Change variant table
CU63
Display variant table
CU64
List variant tables
Variant Table Contents
CU60
Maintain variant table contents
CU59
Transfer variant table contents to database table
Knowledge Base for SCE: Knowledge-Base Object
CU31
Create knowledge-base object
CU32
Change knowledge-base object
CU33
Display knowledge-base object
Runtime Version
CU34
Create runtime version
CU35
Change runtime version
CU36
Display/export runtime version
CU37
Create SCE database schema on PC
For complete details of Variant Configuration go to the following link :
http://help.sap.com/erp2005_ehp_03/helpdata/EN/96/468f38721f9977e10000009b38f842/frameset.htm
Hope this helps.
Regards,
Prakash
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