Video Size Limitation (9.91GB) - iPad 2 won't Sync

Hello,
I know this has be covered a bit in the past, however, I believe I'm in a unique situation.  I have a video called the 10th Kingdom, that comes on a 3 disc DVD set.  I was able to use handbrake to convert the 3 discs into 3 separate m4v files.  They playback in itunes and I can copy them to the ipad.  They are 640x480 in display resolution.
I decided I wanted to make 1 big file with all 3 discs into one, so I did and converted again using Handbrake into one large 9.91GB file, again at 640x480.  The 9.91GB mv4 file plays nicely in iTunes, but will not copy to the iPad 2 citing that it's the wrong format.  I tried from the iTunes menu "Advanced-> Create iPad or Apple TV", but I got "An unkown error occured (-2002)".  (Windows 7 and iTunes 64 bit.)
I have the feeling that the video file is really ok, just too large to fit onto an iPad 2 with over 40GB of free space on it.
Can anyone "ofiicially" confirm if there is a size limit?  I see people posting claiming there isn't one... however, by all apperances there seems to be.  Has anyone else run into a file size limit?

Two points I failed to mention....
Using the same settings I used to convert the entire file, I converted only 10 seconds of the large VOB file and that smaller 2.6MB clip sync'd just fine with the iPad
I do have the "Large file size" checked on in Handbrake during all conversions.

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