W510 - Radio switch set to On, Fn+F5 claims it is Off

Hi all,
I've acquired a W510 and got it all set up on W7 x64 Pro.  I had to transfer ~30GB of files from my other laptop and so I turned off the WiFi using the HW switch on the left side to carry out the transfer using a Crossover cable.  Once the transfer was done, I turned the switch back to On and found that the WiFi would not reconnect, the taskbar showed a Wireless icon with a red x, not the usual connected icon or the star meaning networks available.  Pressing Fn+F5 brought up the error saying the HW switch is currently turned off, which it wasn't.  
The Card is seen in Windows and the BIOS, Windows is set NOT to control power to the device.  I have uninstalled, deleted and reinstalled the drivers for WiFi from Intel's website - no deal.  
Does it sound as though the HW switch is broken?  It still "clicks" when I toggle it, but there is no WiFi light on the front to indicate it is "On".  I noticed the WWAN LED on the front of the screen flashes when the laptop powers on, though the WLAN does not.  
Coming from an R61i which has been solid in terms of reliability I was not expecting this at all, if indeed the switch is broken.  
Any advice is appreciated.  
Thanks
Karl

I would check the slider in the case that connects to the switch on the motherboard

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