Why is Encore 5.1 AUTO mode building files just a bit too large for DVDs?

I've been doing the same videos for a few years using Encore 1.5 and more recently Encore 5.1 (with Premiere 5.5).  The videos are typically football games with short 2-25 secs of motion menus.  If I put two games per DVD, the total running time has been up to 2 hours total per game.  I've made dozens of these with Premier writing AVI files (standard 720x480 vide) and writing in Encore 1.5 using auto settings.  With Premiere CS4 I started using the dynamic link to Encore CS4 and still ran beautiful DVDs on auto transcoding.
Now, when using the same standard video files in Premiers 5.5, and using dynamic link to Encore 5.1, on auto transcode settings, the image files or transcode files (depending on how I order the build) keep coming out 150 - 300 MBs too large for the DVDs (typically Tayo-Yuden or Verbatim burning to Plextor/Pioneer drives). (Windows-7-X64 Intel D975XBX2 MB.)
To see if I was going nuts, I recently saved a job as two AVI files (same length as the sequences sent through dynamic link to Encore CS5.1) and did the same DVD setup in Encore CS4 but importing the AVI files as timelines.  The chapter points didn't convert for Encore CS4 so I had to install manually. The end result, though, was a DVD image that worked fine.
So I then went to the Encore CS5 build window and set the DVD size to manual, dropping down from 4.7GBs to 4.25.  The result fit, but then left too much free space (though the vids still looked OK). 
I know by other discussions that others are having issues with Encore CS5.1 - or maybe it is related to Premiere 5.5 sequences.  Recently burned a set with 22 secs motion menu and 1.4 hours of video and had no problems on auto.  This leads me to believe either that Encore is underestimating the transcode sizes or there is a problem with writing DVDs at or near two hours in length. 
Anybody have answers, suggestions?
Thanks,
Doug A

Thanks, Giorgio.
I do you imgburn quite a bit and even the new version 2.5.6.0 which allows for truncating and overburning wouldn't write to either the Plextor burners or the Pioneer 205 (Blu-Ray in DVD mode).
I just ran another image build setting the disc size (for the burn) at 4.5GBs rather than the automatic 4.7GBs.  This helped and gave me a final image size of 4.33GBs - still not large enough to maximize the disc and the compressed code for better quality, but in this case, a tradeoff for just getting the job done.
I hope Adobe updates a fix for this problem, if indeed, it turns out to be a bug.  Also, while I'm on the the bandwagon, the motion previews in Encore 5.1 do seem to preview in very low res.  I'll need to check to see if there is a setting for this, but I've not experienced it before 5.1.
Regards,
Doug A

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