Capacity Planning Formule

Dear Expert
What is the purpose of maintain the Formula in Work Center Creation, if it is for scheduling purpose of order then how scheduling carried out by using these formula, plz be clear me by any example.
and what factor system consider during scheduling n how these factors are in connection with formulas maintain in work center.
During maintaining the formulas i come to know some formulas which seem same to me plz make it clear what is difference n them n when we should maintain individual formula formulas are followings
SAP001:Prod:Setup time
SAP002:Prod:Machine time
SAP003:Prod:Labor Time
SAP005:Prod:Setup Requirement
SAP006:Prod:Machine Requirement
SAP007:Prod:Labor Requirement
if u have any document then do send me on amit.ahiniya at the rate gmail dot com
Thanks in Advance
AMit

hai,
in sheduling system caluclates the time reqired to mfg(process) the materials based on the time required to perform certain activities in the shop floor , on work centers. The general activitys are setup of m/c , fixtures, jigs etc, machining time , labour time etc per unit of component need to be produced.
these activities are incorported in work center with a standard value key.
in Routing you will be confirming the planned timings of each avitivity.
so for this you need to define the activities like sap_01 setup , sap_02 machine etc in OP7B,
THEN create a standar value key like SAP1 ans encapsulate all the activites here.
you can create formule using OP21.
for sap001
her if you are giving only sap_01 means you are capturing the time need for setup.
if your formul is for capture the m/c cost then: define formula sap002
wherin you will be giving sap_02 * sap_09 / sap _08
here sap_09, sap_08 is operation qty and base qty defined in OP7B.
the formule need to given in the workcenter.
i

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VoIP capacity planning formulas...

Why exactly does Cisco recommend an additional 5% of overhead be added to the final bandwidth per call value that results from using their VoIP bandwidth formula (below)? It seems arbitrary. If anyone can explain the reasoning in more detail, I'd appreciate it. Thank you.
values in parentheses () below represented in Bytes
vPPS (voice-Packets-Per-Second) = codec_bit_rate/(voice_payload x 8)
VoIP bps_rate/call = (IP/UDP/RTP_header + voice_payload + L2_header + L2_flag) x 8 x vPPS
*** add 5% overhead for signaling (in bits) for TOTAL rate/call value ***
Kevin

can I assume 5% addn'l overhead when dealing with all G7xx codecs, not just G711
Yes. I should have phrased it differently as I meant you should make your 5% calculation based on the quantity of calls at a 64kbps audio codec. I.E. do not adjust your signaling bandwidth allocation to be less just because you use G.729 or another lower-bandwidth codec.
Also, in your 1st reply back did you mean that SIP & SCCP signaling only comes into play when RTP is used to carry the actual audio from one IP-endpoint to another?
Every device has some type of signaling involved. Cisco IP phones are capable of using SCCP or SIP as their signaling protocol to CUCM. They use this signaling protocol to register, get settings, and make calls. Phones for all practicle purposes are just puppets; CUCM controls every action the phone makes through SCCP/SIP. RTP on the other hand is only used to carry audio between call participants. When you dial a number on your phone, it sends SCCP or SIP signaling packets to CUCM for every button you press. CUCM uses the signaling protocol to instruct each phone how to react (e.g. stop playing dial tone, ring, open UDP ports to receive/transmit on, show caller ID, etc). The phone has no intelligence or knowledge about the dial plan; all of that exists in CUCM.

Can anybody give me the formula for Database capacity planning for 10gR2?

Hi ,
I want to learn how to make database capacity planning for production in 10gR2. Here i need any formula to plan the capacity.
Can anybody help me?
Regards
Rajesh

hi,
There is no perfect world. There is no perfect application. If I am permitted to say, there is no perfect CAPACITY PLANNING. In this world, we strive hard to achieve near PERFECTION
DISK SPACE ESTIMATED FOR THE DATABASE(RDBMS) ONLY
ESTIMATES ARE BASED ON ASSUMPTIONS, SAMPLING, STATISTICS
ESTIMATES CAN NOT QUANTIFY DISK SPACE REQUIREMENTS IN REAL TIME
ACTUALS ALWAYS VARY FROM ESTIMATES.
so ther is no particular formula to plan capacity planning.
or post your rquirements for the DB and wait for some reply
regards,
Deepak

Machine capacity planning and efficency

Dear Guru,
I have number of machines and i want there individual capacity and efficency can we see that by any report or any tcode to see all capacity of machine.What is capacity leveling.
Is thee any configuration for capacity planning.
Thanks in advance

Hi, the following configuration steps involved in the capacity planning: SPRO --> IMG --> PRODUCTION --> CAPACITY REQUIREMENT PLANNING Capacity Requirements Planning: 1) Define time units 2) Define Capacity Category 3) Set up Capacity Planner. 4) Define parameters 5) Define Standard value key. 6) Define Move time matrix. 7) Define Setup matrix. 8) Define Control Key. 9) Define Shift Sequence. 10) Define Key for performance efficiency rate. 11) Define Formula parameters. 12) Specify Scheduling type. 13) Set up Production scheduler group 14) Select Automatically. 15) Define Scheduling parameters for Production orders 16) Define Scheduling parameters for networks. 17) Define Reduction Strategies planned/ production orders. 18) Define Reduction Strategies for network/process orders. 19) Define Control Profile. 20) Define Selection profile. 21) Define time profile. 22) Define Evaluation profile. 23) Define Strategy Profile. You can follow these above configuration steps in capacity planning Yes you need to active your all work center for the finite scheduling at the bottom of capacity view. Use all standard SAP configurations, Capacity Leveling Profile. Define time profile in OPD2. Define the strategy profile in OPDB Define the Overall profiles in OPD0. Then only you need to to active your all work center for the finite scheduling at the bottom of capacity view in work center.(CR02) Then run MRP with scheduling- 2 Lead time scheduling and capacity planning.(MD02) You will get your capacity requirement in CM01, or CM25/CM21. In rem you can use MF50. -
OR refer below steps Capacity Planning Evaluation: Use this procedure to Evaluate the Capacity of a Work Center (Resource). The same transaction will be used for finding out the Capacity Overload on the Work Center Select Logistics -> Production -> Capacity Planning -> Evaluation ->Work Center View ->Load and go to the Capacity Planning Selection screen (CM01) Through capacity planning : Standard overview :System will show week wise overload in Red Color. If there is no overload then system will show in the normal color. Date wise Capacity can be overviewed. If there were capacity overload, system would show with Red Color indication and Percentage overload can be viewed. Through capacity planning : Standard overview: Details: Date wise, planned process order wise capacity requirement. Through capacity planning : Standard overview: Graphical: Yellow Color indicates capacity lying un-used. Red Color Bars is the indication for Capacity Overload and Blue Color Bars indicate for Capacity available Use this procedure to Level / Schedule the Capacity of a Work Center Capacity Planning - Levelling/Scheduling: Select Logistics ->Production->Capacity Planning -> Levelling -> Work Center View and go to the Planning Table (Graphical) screen (CM21) Key Points u2022 This would be used for Shop floor production scheduling u2022 Capacity Scheduling is mandatory for correct results of Master Production Schedule and Material Requirement Planning For settings: Define formulas for resources: (OP54) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formulas for resources. For formula parameters for Resource/workcentre:(OP51) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formula parameters for resources-> Standard Value u2013 Define Parameters (OP7B) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Parameters Define standard value key(OP19) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Standard Value First configure the below settings in the capacity Planning. 1) Define time units Path : SPRO ->Production-> Capacity Requirements planning ->Master Data-> Define Time units (OPCF) 2) Define Capacity Category Path : SPRO ->Production ->Capacity Requirements planning->Master Data-> Capacity Data ->Define Capacity category. 3) Set up Capacity Planner. Path : SPRO ->Production ->Capacity Requirements planning -> Master Data->Capacity Data -> Set up Capacity Planner 4) Define parameters Path : SPRO->Production ->Capacity Requirements planning -> Master Data ->Work Center Data->Standard value ->Define Parameters (OP7B) 5)Define Move time matrix. Path : SPRO -> Production-> Capacity Requirements Planning -> Master Data-> Work Center Data -> Define Move time Matrix (OPCN) 6) Define Setup matrix. Path : SPRO -> Production ->Capacity Requirements Planning -> Master Data -> Routing data -> Define Setup Time Matrix 7)Define Control Key. Path : SPRO-> Production-> Capacity Requirements Planning -> Master Data ->Routing data -> Define Control Key(OPCG) 8) Define Shift Sequence. Path : SPRO -> Production-> Capacity Requirements Planning -> Operations -> Define Shift Sequences (OP4A) 9) Define Key for performance efficiency rate. Path : SPRO-> Production -> Capacity Requirements Planning -> Operations-> Available Capacity-> Define Key Performance Efficiency Rate (OPDU) 11) Specify Scheduling type. Path : SPRO ->Production ->Capacity requirements Planning->Operations->Scheduling ->Specify Scheduling Type (OPJN) 12) Set up Production scheduler group. Path : SPRO ->Production->Capacity requirements Planning -> Operations -> Scheduling -> Set up Production Scheduler Group (OPCH) 13) Select Automatically. Path : SPRO -> Production -> Capacity Requirements Planning ->Operations->Scheduling ->Task List Type-> Select Automatically (OPJF) 14) Define Scheduling parameters for Production orders. Path : SPRO -> Production ->Capacity Requirements Planning-> Operations->Scheduling -> Define Scheduling Parameters for Production orders (OPU3) 15) Define Reduction Strategies planned/ production orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies->Define reduction strategies planned-/production order 16) Define Reduction Strategies for network/process orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies-> Define reduction strategies for network/process order 17) Define Selection profile. Spro->Production->Capacity requirements Planning->Evalution->Profiles-> Define selection profiles Hope clear to u. Regards Alok

Setting needed for Capacity Planning.

Hi PP Gurus,
I want to know what setting we have to do for capacity planning.
what I know is:
1. W/C should be set for finite scheduling.
2. In scheduling parameters for process order tick "Generate capacity Requirement".
This both setting are made in my scenario, but it is'nt loading the work center fot that week.
Any other setting nedded?
Thanks, in advance.

Dear ,
You need to have following set up at basic level frist before you perfomr the capacity requirement planning :
1.In OPKP-Define Production Scheduling parameter -Availability check -Confirm Capacity and also Finite Scheduling chekc box ticked .
2.In OPU3/OPU5-Define Scheduling Parametesr -you should mark the following
1.Automatic Scheduling check box should be marked
2.Scheduling Log check box should be marked -generate in case there is a scheduling error due to capacity over load .
3.Scedulinga and Generate Capcity should be ticked .
3.In OPJK Imaintain check capacity with SAPSFCG013 overall profile and set indicator -1 -Release Order -by user decision if capacity is insufficient
4.Work Center - Define the capcity planner group,activate checkbox Relevant for Finite sceduling,on the capacity header define the shift timings,break timings and unit of measure,no of individual capaity, enter formula for scheduling in capacity view.
5.Routing - enter the values for the standard values. Use control key with scheduling and CRP activated .
6. OPD0 and have the following set up : Overall profile : SFAPSFC015 --Inside the over all profile I have the following set up
1.Selection Profile -SAPSFCS013 SFC: Order view, standard overview
2.Control Profile : SAP___C004 : Gen Capacity Availability Check for 1.5 months
3.Time Profile : SAP___Z006 : Gen Capacity Availability Check for 1.5 months
4.Evalution Profile : SAPSFCA013 : Gen Capacity Availability Chek =3.0D
5.Strategy Profile : SAPSFCVER1-Gen Capacity availability Check
6.Period Profile : SAP___P001 -Weekly period
7.List Profile : SAPSFCI001-Production Planing
Check all of them in place .Then you can go ahead with Capacity Req.Planning -Evalution and Leveling -CM21/CM22/CM05/CM07 etc.
Refere the below theread for farther reference :
Capacity problem in production order
capacity planning
Hope this will be useful .
Regards
JH

Capacity planning for inspection

Hi,
I would like to plan for capacity required to complete inspection lots at our labs. This should include inspection types for 01, 03, 04 and 08. Is there a way I can do this in SAP ? I am planning to use an enhancement and create a planned order for every inspection lot (1:1 relation). But I don't know how that will work. Does anyone have any ideas ?
Thanks

Hi GS,
I think that's a good question, might not have been explored much.
I think, you can try to utilize the potential of "Quality Work Center" attached to inspection operations, and activate Machine and Labor as capacity categories, use relevant formulas and try the standard Capacity planning process for PP.
For more details, please go through the links -
1. http://scn.sap.com/community/erp/manufacturing-pp/blog/2013/10/23/capacity-planning-or-scheduling-leveling-maybe-sequencing
2. Capacity planning - ERP Operations - SCN Wiki
3. Capacity Planning (PP-CRP) - SAP Library
4. http://scn.sap.com/docs/DOC-49431
Please do further search on this subject and work with PP consultant to use this functionality. Finally share your results once you are done
Thanks,
Arijit

Capacity planning at Planned order level

Dear All,
                  In my current scenario i'm able to see load of process orders against the workcenter in CM01. My requirement is to do capacity levelling at the planned order level.
         I have created Production version also & attached to the planned order. Still in CM01 no load or planned order is shown on workcenter.
when i convert it into process order then it shows load / process order.
pl.let me know how i can do the capacity planning at planned order level.
Thanx & regards,
dev

Hi,
                   In MD12 when click on Go to > Capacity Levelling >
Error Message : No work centers with capacity requirements were found
I have given formula : SAP006 in capacity & Relevant to finite schedulling indicator is also active.
what may be the cause ?
thanx & regards,
dev

Seeking a Weblogic capacity planning consultant

Xpede is an financial services application service provider based in
          Oakland, CA, seeking an capacity planning consultant for an short term
          (under one week) initial engagement, with possible on-going consulting work.
          Please send resume, qualifications, hourly rate or a fixed price bid to
          [email protected]
          Capacity Requirements Plan (2-5 days)
          The Plan concentrates on the responsiveness, scalability, and throughput of
          our middleware infrastructure through investigation, analysis, and a formal
          report. This service is conducted as a pre-deployment evaluation. The
          consultant will work with our staff to identify or establish our capacity
          requirements in quantitative terms, which express the requirements for an
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          - Performance Assessment Management Reports
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          - Performance bottleneck identification and resolution
          - Performance tools (such as workload generators) to be developed
          - How to interpret metrics
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          - Reference architecture on Solaris platform (build-out)
          Qualifications
          3-4 experience on Weblogic platform, with over 20 projects. In-depth
          understanding of BEA technology, able to plan and design the architecture of
          middleware projects. Able to design architectures using associated
          technologies (Java, Object-Oriented Design and Analysis, Solaris, Veritas,
          Netscape/iPlanet, Oracle). Experience with large-scale, full life-cycle
          projects. Able to share technical and business knowledge with others.


Hi,
What should be the Heap size cannot be determined by the RAM size 32GB or 64GB. It depends on the Application...Application Functionality, How many Long living objects it creates , how many JNI calls it makes, How many Jars/Classes it loads, How many users requests your application at peak load, what kind of Caching you are using...etc
Above things are the points which can be used to determine the required Heap Size and the JVM tunning options.
There is no standard calculation or Formula available...The only option to determined the required Tunning parameters and JVM settings is...Load Testing and Performance Testing.
Thanks
Jay SenSharma
http://middlewaremagic.com/weblogic/?page_id=2261 (Middleware Magic Is Here)

Capacity Plan with Oracle 10g

Good Day to all,
I've little time working in environments with Oracle databases, I have requested to carry out a capacity plan with Oracle Database 10g for a data warehouse project that is leading the company in which they work. I request to make a plan specifying, among other things: size and number of tablespace and datafiles, projection growth taking into account the initial charge and the charge per week (incremental). The truth is a bit complicated for my inexperience in this kind of sizing requirements we will ask for your valuable cooperation. There are mathematical formulas that allow me to take those projections into account the type of data and their lengths? , There is a standard for creating the tablespace and datafiles?.
In advance thank you for your contributions.

The first thing you need to get management to do is give you two things.
1. The cost to the organization for downtime, rated in dollars/hour.
2. The service level agreement for the system's customers.
3. The amount of data to be loaded into the system and the retention time.
4. What version of RAID or what ASM redundancy is planned.
With that you can start at the grossest level which is planning for database + archived redo logs + online back files.
I generally figure the database, itself, at about 25% of required storage because I like to have at least two full backups, a bunch of incremental backups, plus all of the archived redo logs that support them. And all on separate shelves.
The number of tablespaces and data files is really just a question of maintenance. Ease of transport. Ease of movement. Ease of backing up.
If you want to get down to the actual sizes of tables and indexes the best place to go is the DBMS_SPACE built-in package. Play with these two procedures:
CREATE_TABLE_COST and CREATE_INDEX_COST which do the job far more efficiently and accurately than any formulas you will receive. You can find demos
of this capability here: http://www.morganslibrary.org/reference/dbms_space.html.

Capacity Consumption in SNP Capacity Planning Book

Hi,
Can someone let me know how the Capacity Consumption KF(9ACACON) is calculated in the SNP Capacity Planning Book.
No macor is associated with the KF. But when i load the data in specific to a resource it gives me some value in the Capacity Consumption KF.
Is there any option to identify the calculation logic of this KF ?
Regards
BVN

Hi
There is no formula as such, it depends on the master data settings in your resource. In transaction /sapapo/res01 you can display the Capacity but how exactly depends on what type of resource you are using and how the capacity is calculated, basically you can have:
Time-Continuous capacity
PP/DS Bucket Capacity
SNP Bucket Capacity
And they can also have different values!
For the SNP View it should be using the SNP Bucket Capacity, so if you click on this tab in your resource master data it should have a field "Bucket Definition" which can either be from Continuos Capacity or be maintained separately. If you click the button "Bucket Capacity" it should show you the current values you have.
If it is from Cont Capacity then click that tab and see the start, end and break times there.
To add a little confusion, you may also have several variants of capacity, the active variant is on the General Data tab, this is the capacity variant that should show up as standard capacity in your planning book.
There is more to it all than this but hopefully that should help answer your qeustion.
Regards
Ian

Workflow Issues - Capacity planning

Hi All,
Can any one suggest some good practises and solution for this problem
Capacity planning:_
There are no standards currently available with the current team to determine the capacity based on number of instances, instance size, etc.
Thanks in Advance
Edited by: user613889 on Jan 31, 2011 9:31 PM
Edited by: user613889 on Jan 31, 2011 9:32 PM
Edited by: user613889 on Jan 31, 2011 10:35 PM
Edited by: user613889 on Jan 31, 2011 10:40 PM

It is a trial and error process.. Depends on the number of instances
the instance size should be restricted to 32KB only..
Look at tuning the engine in the Oracle 10GR3 BPM Admin manual... for all possible best practicess.
Especially look at the JVM heap size, instances threads, exec threads for automatic activities and manual activities as well as number of database pools and database connections for the engine db as well as external db..
Use Fuego.Fdi.DirHumanParticipant or DirOrganizationalRole or DirOrganizationalGroup instead of Fuego.Lib.Role for getting participants in groups etc..
This reduces the number of participants that should be in the cache and is helpful when an org has a lot of employees that are being pulled from the AD..
Look at some of the formulas for sizing etc..
One such formula in the manual is:-
Maximum Database Connections >= (# Interactive Exec Threads + # Automatic Exec Threads)
Make sure most of your instance variables are of the Category SEPERATED so that they consume less space and the instance size reduces..
I think the number of Project Variables should not be more than 256 and the number of Business Parameters should be more than 64.. Please check on this..
Depending on the number of instances and the size of project, make sure you run only a certain number of projects on one engine...

Capacity planning for multiple orders

Hi All,
I am sure this is a common situation but I am struggling to map it so can I get some guidance.
We have a number of work centers where the capacity is based on the area of the part going into it against the shelf space. For example - we use an oven in our manufacturing process. It has 3 shelves with 3 m2 space in total. We would put different sized parts in until it is full. How can I map this capacity constraint in PP??
Kind regards
Ben

Hi,
You can determine the quantity of a material that can be accomodated in the oven with the mentioned space and the amount of time required to process the oven with that quantity. So mention this quantity in routing and do the Capacity planning as with the standard Processing formula in the Work center or use the formula [Formula for furnace|http://help.sap.com/saphelp_47x200/helpdata/en/b1/c03921439a11d189410000e829fbbd/content.htm]
But, in real time, as we process different types of products, the confirmation qty of that Production order determines the qty processsed. Hence it is not possible to do capacity planning with the combination of different products.
Hope this gives you an idea..
-Thaila Shree

POINTS TO CONSIDERED IN CAPACITY PLANNING

Dear PP GURUS,
can any one pl. help me by explaning what r the imp. points to b considered during implementing capacity planning
thanks and regards
Raj

1) You need to maintain work scheduling view for all E parts.
2) In customizing mainatin the overall profile for capacity planning and assign this to materoal master in work scheduling view.
3) In production orders and planne dorder scheduling paarmeeter (in customizing) enable the indictore "generate capacity reqs".
4) Control key in rotuings must have the same indicator checked "gen cap reqs".
5) MRP must be run to create cacapcity reqs if you are using MRP.
6) You must be aware about the resources lke work centers and labours. in the capacity you must checked the capacities are relevent to "finite scheudling".
7) Work center must hace formulas...all sormuals must be relevent for scehduling and capacity requirements.
for more details go for the SAP help.
http://help.sap.com/saphelp_46c/helpdata/en/8a/a5a3154adc11d189740000e8322d00/frameset.htm
If helps rewards points.
Regards
TAJUDDIN

OAG Capacity Planning

Hi,
Please help me to clarify on how to properly plan the capacity for an OAG deployment. I’m taking as base OAG documentation:
http://docs.oracle.com/cd/E55956_01/doc.11123/administrator_guide/content/admin_planning.html#p_admin_planning_ha
formula described there helps to get the number of Gateways
numberOfGateways = (ceiling (requiredThroughput x factorOfSafety / testedPerformance) x HA) x (1 + numDR) + staging + eng))
I’m assuming each gateway is deployed in machines with following prerequisites, as described in documentation
Intel Core or AMD Opteron at 2Ghz with Dual Core or faster—i386 or x86_64 (32-bit or 64-bit)
Minimum 2 GB free disk space, 50 GB recommended
Minimum 4 GB physical memory
In the case requiredThroughput has significant increments, I think we should deploy additional Gateways, please help us to clarify
Questions are:
In order to properly scale OAG deployment, its just required to deploy new Gateways (in additional machines with above characteristics)?
Increasing physical memory or adding more CPU threads has any positive impact in performance?
Please advise.
Regards
Juan

Hope you are asking regarding the Manufacturing Capacity Planning.
Oracle Capacity functionality is part of the Manufacturing module license.
Oracle Capacity lets you calculate your Capacity load ratio by resource or production line.
It ensures that you have sufficient capacity to meet your production requirements.
Oracle capacity provides you with two levels of capacity planning :
Rough Cut Capacity Planning (RCCP) to validate your master wschedules
Deetailed Capacity Requirements Planning to validate your MRP plans.
Check the Capacity User Guide available at Appsnet
(http://appsnet.oracle.com -> Manufacturing -> User and Implementation Guides)
for more details.
Warm Regards
Vinod Subramanian

Operations are not getting despatched in capacity planning table

Hi Experts,
I am using capacity planning table (Graphical) to level the capacities and sequence the process orders. The start date of my orders are very well in future and sufficient capacities also is available in resources. But when I go to CM25 and select one order and click on despatch, system is not despatching it. This is the case for almost all the overall profiles.
The surprising factor is, this function was working fine earlier without any issues. I havent done any changes in configs which will affect capacity planning.
What can be the reason for this? Any thoughts please?.
One more thing. Is there any option to avoid the capacity planning step if Iam using R/3 and manage it by some other way?
Appreciate your earlier reply
Thanks & Regards
Prathib

Most likely you didnt define the rowsource key properly. Please look under <install>/errors folder for any file there.
Also, please read the documentation. There is information there about how to troubleshoot a loading problem. Please always read the documentation and we would appreciate feedback on the documentation.
http://download.oracle.com/docs/cd/E17236_01/epm.1112/iop_user_guide/frameset.htm?launch.html

Capacity Planning Formule

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