IDVD is not burning my iMovie to DVD

I start the burn process - I get all the way to "multiplexing and burning" and between 1 and 3 minutes left, it spits out the DVD and then the rotating wheel of horror just rotates until I hit cancel leaving nothing on the DVD.  I know there have been previous posts about this issue.  I have tried to read them all and do as was instructed by Klaus1 & Bengt (you two seem to know the fixes!) - but nothing seems to be working. 
Are there any other ideas out there of what I can do to get this iMovie onto a DVD??
Working on a 24.5" iMac - OS X 10.6.8
My iMovie is version 8.0.6 (821)
My iDVD is version 7.1.2 (1158)
My movie is 33 minutes long
I am burning to a Verbatim DVD-R with 4.7GB
Project Settings are:
Video Mode - NTSC
Encoding - Best Performance
Aspect Ratio - Widescreen 16:9
DVD Type - Single Layer (SL) 4.2 GB
Here is what I've tried so far:
* I checked the TV safe area - I'm all good there.
* I don't have chapters in my DVD - so there aren't characters to change or titles to add
* All the videos within my iMovie were taken on an iphone so no strange material
* The name of my video project does not have numbers or symbols in it
* I have done a safe reboot of my computer
* I created a Disk Image file and saved it to my desktop - no issues saving it there - works great.  Tried to burn from the Disk Image file to the DVD - got the same issue with the "multiplexing and burning" spit out at 1 minute to go.
* I tried burning at a slow speed - doesn't change anything.
* I unplugged all external hard drives or anything else plugged into my computer (chargers, etc.) and tried again.  Nada.
* I downloaded the program BURN and tried to use that instead of iDVD.  I cancelled the progress after it got to only 65% done in 46 hours.
* I have plenty of free space on my hard drive
* I tried an SMC reset - shutting down / unplugging
* I have tried to burn the DVD with all other programs & applications closed during the process.  Doesn't matter.
Have I stumped you?  Because I feel defeated.  Please HELP!

Hi
If You got a working DiskImage. (that plays well with DVD-player tool)
And still don't get an OK DVD via Disk Util tool - then either
• DVD burner are faulty - or -
• Dirty
I use a cleaning DVD (with brushes - NO LIQUID) from time to time.
By burning more than three DVDs in a row one can easily overheat the DVD-laser = Expensive Repair
I let my DVD-burner cool down for 20-30 minutes after each 3 DVD set's
Yours Bengt W

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