Batch wise actual material consumption and activity cost

hi
my client is steel industry, client requirement is heat wise actual material and machine cost. Heat is a batch number, how i can check batch wise actual material consumption and machine cost.
regards
imdad

Hi Imdad
Whats the batch definition in your case?? have you designed One batch per Prod order or One batch per GR?
If its one batch per Prod order - you can directly see the prod order.. however, chances are less for this as Steel company might be using PCC i.e. repetitive mfg
If its one batch per GR - Then you will have to track using the Confirmation no because each Confirmation will trigger the Goods Issue and Activity Confirmations...
Using Table AFRU - You can track the individual Confirmation no and also the Activity Qty confirmed....COSS / COSSD will have the Activity Cost
If any goods mvt are posted during the Confirmation, you would see a Mat Doc No populated in the field "Mat Doc"
Br, Ajay M

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Material ledger and standard cost estimate

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Best regards
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Hi Vimal,
Material ledger uses the standard price as 'preliminary price' always during the current month, independent of the question if a new standard price was estimated and released.
But: After period end, when the actual price is calculated the posting will adjust the inventory and P/L accounts to the actual price, with posting date in the recent period.
That means if you have a material that was manufactured once and then consumed over a 3 year period, and during that period you calculate the same material in a standard cost estimate with changing results, that would mean: Looking back at any month during the 3 years the consumption and stock values will be valued at the actual price of manufacturing. But during the currently open period it will always be valuated at the price of the last released cost estimate.
I hope I understood your scenario correct...
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Product wise raw material consumption

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N.B. Material Ledger is not active but variant configuration is on.

Hi
MB51 contains total movements list which may include material issued to Production as well as to Cost center/Mat moved from one store to other store and so on. where as RM consumption you may be trying to match with the GL In some of the above transactions only material documents are created and FI docs may or may not be created hence the two may not match.
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I was wondering if there was a way to extract the day wise consumption of all the raw materials that we use at the factory. The standard report in SAP B1 only gives me the total raw material consumption within a period of time and I need to drill down a couple of levels to see the individual raw material transferred.
I basically wanted to use this data to establish the weekly consumption of my raw materials as the goods issue team enters this on a daily basis.
Thanks in advance.

Sorry for not having included it earlier. The website did not let me attach an excel sheet.so I've attached a csv file for you to take a look at but basically these are the only fields I need:
Date
Item No.
Item Name
Issue Qty [Out Qty]
01-01-2014
CSPLPIC001
Raw Material 1
740
01-01-2014
CSPLPIC002
Raw Material 2
950
01-01-2014
CSPLPIC003
Raw Material 3
793
01-01-2014
CSPLPIC005
Raw Material 4
980
01-01-2014
CSPLPIS001
Raw Material 5
487
01-01-2014
CSPLPIS002
Raw Material 6
927
07-01-2014
CSPLPMC001
Raw Material 7
907
08-01-2014
CSPLPMC002
Raw Material 8
669
09-01-2014
CSPLPMC005
Raw Material 9
41
10-01-2014
CSPLPIC001
Raw Material 1
599
10-01-2014
CSPLPIC002
Raw Material 2
473
10-01-2014
CSPLPIC003
Raw Material 3
619
10-01-2014
CSPLPIC005
Raw Material 4
477
10-01-2014
CSPLPIS003
Raw Material 5
408
Please do let me know if there is any other information that you need.

Subcontracting scrap, component consumption and service cost booked to vendor

Hi,
Our client is issuing 100 pieces of component "A" to subcontracting vendor to manufacture finished product "B". In MIGO, we are receiving finished product B and consumption is booked for 100 pieces of component A . Invoice is paid to the subcontracting vendor for the service cost.
Later, we realized finished product did not met the quality standards and decided to scrap out the finished product B. This is scrapped and stocked out using std. SAP using 551 mov type. But the client want to charge scrap cost of finished product B, service cost (Job work cost) and the consumed components (A) of 100 pieces to subcontracting vendor. How to map this challenging scenario in Std. SAP.
Regards,
Sat

No need to create subcontracting PO.
Just create a standard PO, use material as FG (Material B as per your scenario)
Enter the vendor (whom you want to charge for it)
Let me explain the scenario:
1. You have created a subcontracting PO for vendor X, FG material B and component A.
Subcontracting service charge = Rs. 10.
Price for Material B = Rs. 50
Price for material A = 30.
2. You have done GR.
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3. Then create a standard PO for material B and vendor X, give the price = (10+50+30) 90 and tick the return option in PO line item.
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Is there any Standard Report available in SAP to check the Quantity of raw / intermediate material consumed & their cost in Repetitive manufacturing Backflush transaction MFBF?
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Here I'm interesed in the MFBF Qty & against which the consumption of Raw Materials & their cost.
The reports which you asked me to check are all structures & not much of use for individual analysis.
My requirement: When we access the material document(MB51) of the individual MFBF we get all the Raw material Consumption Qty & from there we can go to FI Doc (A/c Document).In A/c documet we get the cost of all Raw materials consumed alongwith the Qty.
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Dear All,
I have created a Maintenance Order and issued a stock Material on it. So, MO is carrying a cost e:g 1000.
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Hi all
While doing Confimation in APO.
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This has a direct impact on cost booked against activities and depreciation.
When one looks at PPCSHOW transaction in ECC6.0, for the order no 050000970308, it shows that the consumption is double .
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Hi,
Since we can revaluate the activity costs at actual price in the product costing module itself using t.code MFN1, why SAP has provided another option to revaluate acticvity consumption at actual price in the material ledger multi level price determination?
What is the difference between the both? If i had used MFN1, do i still have to use the revaluation of activity costs provided in the material ledger?

Hi,
However don't you think if the production order activity cost has been revaluated at actuals in the production order then during settlement it will carry the activity actual costs which will be shown in material ledger receipts category with the same actuals value for the activity costs.
So why should i be revaluating the activity costs again with actual activity price in material ledger once again? It sounds like a duplicate work to me under this scenario....

Order settlement cost ( Activity cost) can we consider for financial report

I am in port Implemetation as per their senario financial reports based on cost center hierarchy,
for minisrial report requirement, they submitting Operational wise nothing but cost center heirarchy wise
for Pm order settlement Man hour cost based on kp26 computed cost converted actual at the time of confirmation. At the time of settlement to concern cost center is debited but primary cost booking for (man hour) salaries not deducting the primary cost element. Here is salaries and manhours both is apprearing in the cost center. My client requirement is based manour activity cost deducted in salary primary element, they want that process. After Order settlement based on amount we can deduct concern intial cost booking cost center to Order settle cost center.
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Clarification above issue
when we settle PM order Activtiy cost (Manhours) based on the salaried booked in primary cost element,we assume per hour man hour cost and specify in kp26 based on the activtiy cost planning system picks cost and at time of order settlement it will settle concern cost center.
intially we booked salaries in primary cost not thing but salaries a/c and once again we are settling the same salary assumption cost to cost center ...
when we go for cost center report Initial salary a/c booking Administrative cost center and now production cost center with activity cost with secondary cost element ....so problem is both cost centers are debiting for the same salaries( activity cost) but my client want cost center report all including primary and secondary cost element total balance.
Please resolve my problem it very critical
Edited by: msreddy08 on Sep 10, 2009 6:27 AM
Edited by: msreddy08 on Sep 10, 2009 6:39 AM

Dear Sudhakar,
salaries cost booked in administrative cost center with primary cost element salary a/c
but Activity type man hour is meant for per hour salary cost. we can specified in kp26
so when we take cost center report, we get salary amount and activity cost in admin cost center and product cost center for the same salary amount... for financial report requirment, if we use cost center report the salay amount appeared twice.
Please explain the activity cost against salay amount ..

Plan v/s actual materail consumption report for production order - urgent

Dear all Hi,
Is there any report or T code from which i can get the plan v/s actual material consumption for a production order or wbs element after completion of order, please suggest / help, the requirement is very urgent.
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Hi shaiz,
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Select components again List
then give the plant,Order details
execute
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Dear Sir,
Kindly guide us , as which Tcode or Report is available to see the Material wise Consumption List during a period for a given Cost-Center .
Full marks are assured for the suggested solution
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B Mittal

Hi,
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We are investigating the use of material ledger / actual costing in SAP. We have multiple production plants and multiple distribution warehouses that would be modeled as a plant.
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Hello,
Thank you for your response. We would like to understand why other companies do not have a problem with this behavior. Our company is concerned that this will reduce visibility of raw material price fluctuations in COGS (and reports that use COGS data), and make it more difficult to explain COGS behavior. Note that we have some reports on COGS data by material.
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We can get period wise closing balance for Plant-Storage Location-materials in MARDH.
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Pardha Saradhi Bandaru.

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Batch wise actual material consumption and activity cost

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