Best app for QT on Intel Mac Mini kiosk?

Hi all:
I've sent variations of this message off to various folks and fora pertaining to Flash, Director, Livestage, etc., so I thought I'd ask here as well.
I'm working on a very high profile exhibit here in NYC, which is opening to the public on Sept. 11th (draw your own conclusions). It involves a number of standard definition (not HD) video-based kiosks.
These are running on bottom of the line off-the-shelf single-core Intel Mac Minis w/ 512MB RAM. No, we cannot change the platform. We have to make it work with what we have.
We built our prototype in Director. Unfortunately, using QT in Director projects on Intel-based Macs is a non-starter, because Director executables are not Universal Binary yet.
The app is very simple -- a black background that just waits to trigger the video on a mouse click and returns to the black background when the movie is done playing.
The key thing is we need to display the highest possible image quality. We had hoped to use H.264. We've also tried 3IVX and Motion JPEG B, all of which play beautifully in the QT Player but stutter noticeably once in Director. This turns out to be a known problem, and a Universal Binary version of Director isn't due until next year.
I've also tried making a QuickTime Media Link (QTL) file that allows us to "quit when done" so that we can use BuddyAPI to open the program with the QT Player and then drop back to the Director app when done.
That works great, except for the fact that as of OSX 10.3, you can't hide the menu of an app when switching to another app, which looks terrible. Arrgh.
Flash's Player v9 (which is Universal Binary) only runs in a Browser, not as a standalone. So unless there's a browser that will run fullscreen with no chrome, that's out for the foreseeable future as well.
So now I'm thinking about building the whole thing as a self-contained QT movie in Livestage.
Livestage only runs in Rosetta, so I don't know if the QT file I build run natively in the QT player, so that I can use h.264 or 3IVX or whatever without it stuttering. I'd be perfectly happy w/ 3IVX, by the way...
Any help or direction appreciated. We have to have this up and running on site by next Monday, the 14th.
best,
FBC

Right -- well, I'm not concerned with editing the video (I use FCP, too).
I completely understand the role of bitrate in making videos look good, and for the record, I've gotten decent looking videos from Motion JPEG B at the Medium (default) quality settings...
But that's not my question here. The problem is playing back any QT codec as an asset in a larger application (eg, Flash, Director, Livestage) running specifically on the Intel Mac Minis. At the root of the problem is lack of universal binary projectors.
At the moment, the best option I have so far is using SAFT to put Safari into Kiosk mode (no title bar, etc.) and using that to play back a Flash SWF file (which give me the needed interactivity) as the default home page.
We're also going to try to roll our own Cocoa app as a wrapper for a 3ivx file. That will almost certainly look better than even a very high bandwidth FLV/SWF.
Any other ideas appreciated...

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