MRP  Availability check

Hi All,
I am running MRP for a Assembly which is to be assembled by a subcontractor. MRP run should create PR for child parts of Assembly(Finished Goods). MRP type is PD and Strategy is 10 and availability check for Assembly (Finished Goods) is KP and for child parts is 02.
The Purpose of MRP run is simply creating PR for child parts (Raw Materials) as per Plan given in Demand Management table (MD61)
PRs are getting created sucessfully after MRP run but I have issue with Assembly parts (Finished Goods).
MRP requirement calculation should not consider stock of Assembly and it should also not consider subcontracting Purchase order of Assembly parts (Finished Goods)
Currently it is considering both. How I can avoid this . MRP calculation should consider only Plan given in Demand Management table.
Thanks
Sanjay
Pls. refer thread posted earlier
Re: MRP  Availability check

Hi,
  In the scope of check OPPJ for the assembly exclude the sloc stock by
  activating the indicator  No sloc stock inspn for assembly.
  For Subcontractor stock In OPPJ activate the indicator W/O subcontracting
  ie you need to define two scope of checks.
  You use the logic of Material Provision indicators.
Regards,
nandha

Similar Messages

  • Vendor Stock - MRP availability check

    Hello,
    in my current project, we would like to see the vendor stock in SAP. We would like to modelize it with purchase requisition or consignment stock on a specific storage location.
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    But we you activate this setting, the availability check is not working anymore for this storage location for one production order. And we want that this vendor stock on this storage location is taken in account for material availability.
    If anybody know how to activate availability check on production order when the flag "storage location excluded from MRP" is activated, do not hesitate to answear.
    Thanks in advance

    post to scm PP

  • Block Stock consider during MRP Run and Stock availibility check

    Dear All,
    I am facing the stock availibility check , Sytem consider the Defective material which is Block in same storage location ,and system not generate the Planned order .
    -Blocked Material stock 100, and requirement 100 then system not generate the planned. Client need the system generate planned order 100 , Because 100 material is defective.
    I have configured the system scope of availibility , Block stock check remove , but problem is not solve.
    Thanks
    Rajesh Tiwari

    Dear ,
    Can you please re-check your MRP plant parametrs in OPPQ wether   you have selected blocked stock( Available Stock tab )  option by chance ?
    Please de-select the same  and re-run MRP.Generally MRP does not consider block stock  in net requirement calcualtion .One more thing  , MRP does material avilablity check as per OMJJ set up ( define availbality chek ) but does not consider the same while doing net requirement calcualtion to generate PR rather it goes down to MRP plant parametrs ( oppq or oppr )
    Hope this is clear
    Regards
    JH
    Edited by: Jiaul Haque on Sep 16, 2010 9:29 AM

  • Materials in stock at u loc consider for Availability check but not for MRP

    Dear ALL,
    Please solved the problem by settings in the customizing  we are able to set the materials  at stock U location (serviceable )should not be considered in Mat Availability  for PM orders
    Settings we have made for all storage locations in U * By excluding storage location stock from MRP
    If storage location stock is excluded from MRP at plant level, no receipts for this storage location will be created in the planning run.
    so we are able to run the availability check perfectly
    But now MM dept.is not accepting this as they want this stock to be considered for MRP
    Has anybody done this scenrio successfully please reply the solution
    Regards
    Pratap

    A way that I think of, is to set the ATP at SL level, so in PM order you check only in a specific location, not in all the plant.
    Of course that you need to let all SLs to be relevant for MRP, otherwise this stock is not considered for planning.

  • MRP planning and Availability check

    Dear Friends ,
    We are updating  Availablity check in the MRP view for all materials in materials master , While running MRP system is considering ATP check as per SPRO settings defined for Availablity check group .
    Weare not conclude what is the relation for MRP run and availablity check , or  any seperate SPRO settings available for MRP on availablity.
    If we not assigned the Availablity check in MRP view what will happen if  during MRP run ?
    thanks & regards
    Suresh Babu.S

    Suresh,
    MRP does not look at what you have configured for Availability check. These two are independent from each other.
    As given in Help,
    In the planning run, the system carries out the following partial processes:
    1. The system checks the planning file entries. Here, the system checks to see whether a material has been changed in some way relevant to MRP and should therefore be included in the planning run (see Checking the Planning File Entries).
    2. The system carries out a net requirements calculation for every material. Here, the system checks to see whether the requirement quantity is covered by available warehouse stock and fixed receipts from Purchasing or production. If the requirement quantity is not covered, the system creates a procurement proposal (see Net Requirements Calculation).
    3. Then the system carries out the lot-sizing calculation. Here, the system takes the lot-sizing procedure and, if necessary, the rounding up or down values into account (see Lot-Sizing Calculation).
    The system carries out scheduling to calculate the start and finish dates of the procurement proposals (see Scheduling).
    4. The system determines the type of procurement proposals. Depending on the settings, the system creates either planned orders, purchase requisitions or schedule lines for a material (see Determining the Procurement Proposal). If you have maintained the necessary specifications for procurement quota arrangements, the system determines the source of supply which it assigns to the procurement proposal (see Quota Arrangements).
    5. The system recognizes critical situations which the planner has to processes manually in the planning results. For this purpose, the system creates exception messages and carries out a rescheduling check (see Creating Exception Messages and Rescheduling Check).
    Availability check is not a planning process, it is basically a CHECK, based on the Scope of check derived for that Particular transaction, system check the availability of a material and it can confirm or propose the possible availability date.
    In short if a material is defined with Check Group "KP", but with MRP type PD, still MRP would creates procurement proposals if the demand is more than the stock+recipets.
    Regards,
    Prasobh

  • Availability Check & MRP

    Dear All,
    I need your inputs in the following scenarios:
    a) Availability Check
    b) MRP
    I know some details about customizing these from SD Point of view(IMG>SD>Basic Functions).
    I need to understand logically why and where these are used in SD Flow / SD Module.
    Kindly give your suggestions to understand these in a better way.
    I would be greatful to you if you can provide me the links or sources wherein I get the information regarding these.
    Regards,
    Raj Kumar Reddy,
    SAP-SD Consultant.

    Dear SD
    a)  Availability Check
    When you enter a sales order, you can only confirm the delivery of the goods for the required delivery date if the goods are available for all the necessary processing activities which take place before delivery:
    The shipping department must ensure that freight forwarding or another shipping company is advised early enough so that sufficient time remains for packing and loading to be carried out. An availability check can be carried out on the deadline date for availability for the goods.
    The procurement department must ensure that the production and purchasing departments are advised of inadequate stock quantities so that goods can either be produced punctually or ordered. Sales transfers the information on materials ordered as requirements to material requirements planning. Requirements are planned outward movements of stock. The transfer of requirements informs production that goods must be produced, or advises purchasing that purchase requisitions have been created for which purchase orders must be created and sent to the suppliers. An availability check can only be carried out if these requirements are transferred.
    b)  MRP
    The main function of material requirements planning is to guarantee material availability, that is, it is used to procure or produce the requirement quantities on time both for internal purposes and for sales and distribution. This process involves the monitoring of stocks and, in particular, the automatic creation of procurement proposals for purchasing and production.
    In doing so, MRP tries to strike the best balance possible between
    optimizing the service level and
    minimizing costs and capital lockup.
    The MRP component (PP-MRP) assists and relieves MRP controllers in their area of responsibility. The MRP controller is responsible for all activities related to specifying the type, quantity, and time of the requirements, in addition to calculating when and for what quantity an order proposal has to be created to cover these requirements. The MRP controller needs all the information on stocks, stock reservations, and stocks on order to calculate quantities, and also needs information on lead times and procurement times to calculate dates. The MRP controller defines a suitable MRP and lot-sizing procedure for each material to determine procurement proposals.
    Thanks
    G. Lakshmipathi

  • MRP and Availability check clarification

    while browsing the forum, many experts here mentioned in old threads that MRP and availability check are two different (independent) concepts. I am really confused on this one. let me put my understanding here and plz experts help me if I am wrong with a figurative explanation, so that will be easy for understanding.
    Assume this is the scenario as of today.
    Plant stock for material x u2013 100
    Reservations for material x u2013 70
    Incoming receipts for material x u2013 50
    So net stock = 100 + 50 -70 = 80
    sales order arrived for material x u2013 100 and availability check is done. Results of availability check says 80 can be confirmed and 20 can be confirmed on later date.Transfer of requirement for quantity 20 is done to MRP. Mrp runs and creates planned order for 20.
    In the availability check config  ovz9 if I say donu2019t consider reservations, then when availability check is done for 100 quantities..system will confirm 100 because available stock according to system will be 100+50 = 150. So transfer or requirements are not sent to mrp.
    So isnu2019t mrp run directly dependent on availability check?

    925,
    sales order arrived for material x u2013 100 and availability check is done. Results of availability check says 80 can be confirmed and 20 can be confirmed on later date. Transfer of requirement for quantity 20 is done to MRP
    No.  100 pcs requirements are passed to MRP.
    In the availability check config ovz9 if I say donu2019t consider reservations, then when availability check is done for 100 quantities..system will confirm 100 because available stock according to system will be 100+50 = 150. So transfer or requirements are not sent to MRP.
    No, 100 pieces requirement are passed to MRP.
    This behavior depends upon how your 'transfer of requirements' is configured, which is an SD setting.  Normally, unless the fix date qty field is set in the sales order, the entire 100 pc requirement is passed to MRP in all cases.  The assumption is that you have accepted the sales order and will 'some day' need to issue and sell the parts.  You need to begin planning for this event  now.
    When MRP subsequently runs, it will net out the supply elements (stock and inbound reservations) and will from this calculation determine how much needs to be built.  It then proposes a solution (planned order or purchase req).
    ATP check seldom has much impact on MRP.  You are correct in realizing that the ATP check must be consistent with MRP and with your chosen MRP strategies, in order to provide an end-to-end business process that is logical and meets all business requirements.  However, in SAP these two functions are separate.
    Best Regards,
    DB49

  • Availability check Problem in sales order according MRP sterategy

    hi,
    We are using strategy 56 for configurable final product and strategy 65
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    sales order. We tried to mark availability check for requirement type ELV V in OVZG Tcode, but the
    following error came up: "Check against plan material can only be carried
    out w/o avail.check". Is there any setting to handle this problem to work
    with strategies 56 and 65? Is it some configuration that we forgot?
    Thanks,

    Yes, We have maintained planned del. time. and other fields also,
    My problem is that, To make assembly of material A we have two component material B and C.
    in the sales order of material A, system should check availability of component material B and C.
    please help
    vikas

  • Creation of Sale Order for configurable material with availability check.

    Hi,
    We have a scenario in which the material is configurable. The configurable material (X) has few variants (Ex: X1, X2, X3, X4, X5). While booking the sale order, we use the material number (X).
    Further, the material planning is done for the variants X1, X2, X3, X4, X5. The standard variants are planned for production in advance.
    1.     While booking the sale order, we want the availability check of the stock (type matching to happen). What needs to be done in configuration?
    2.     While booking the sale order, there is a possibility that the configuration selected will not match with any of the standard variants due to some additional requirements of the optional features, in such cases how to link the standard variants to the sale order & create requirement for additional requirements.
    Regards,
    Umesh

    Hi Umesh,
               1.Create material master for configurable material and variants in mm01.
               2.Maintain BOM for the configurable material in CS01
               3. Configur the variant configuration steps
                  a. Create charecteristics T.code CT04
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                  c. assign the values to charecteristics
                  d . Maitain dependence  T.code CU01
                  e.create configuration profile t.code CU41
                  f.stimulate the configuration profile.
    4. Do the availability check configuration through this path
    IMG --> Sales and distribution > Basic functions ,> Availabilty check and Transfer of requirements.
    5. Maintain the Availbility check field and MRP views in the material masters other wise you sit with PP people and do that
    I hope it will help you
    Regards,
    Murali.

  • Availability Check not working for Item Cat TANN or YG05 in Btch Split

    Currently working on implementing Automatic Batch Determination (BD) project and one fine piece is holding up the implementation (make or break for project).
    In our QA System:
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      - Create an order with 2 line items with the same material number for a quantity of 1 each.  Line item category is TANN
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      - When you go into the delivery and open up the 1st line item and look at the 900001 line, BD chooses the 1st batch for a quantity of 1.  Line item category is YG05.
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    If I change the line item category on the Sales Order to TAN and generate the delivery, BD correctly assigns the 1st batch to the 900001 line item and the 2nd batch to the 900002 line item.  Which is correct.
    Now for the strange part.  The TANN item category and BD works find in our DEV Sandbox, but NOT in our QAS system.
    I have spent two days now trying to find out where Availability Check is assigned specifically to Item  Categories and any differences between our DEV Sandbox and our QA systems to no avail.
    Our customers need the ability to be able to put the same material number on multiple lines of a sales order due to special pricing per customer within an order.
    Can anyone direct me to some configuration or transaction that controls Availability Checking by Item Category.  I have checked the 0VLP transaction and they are identical between our DEV and QA system for the TANN and YG05 categories.
    Any help will be greatly appreciated.

    In VOV6 the 'CP' Schedule Line Cat. has the Availability flag check.  There were a few areas where I found an "Availability" flag and made sure there were all set.
    But, I did finally find out what the error was:
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    There are entries by Item Category.  For
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    the Requirement Type was missing (if you look at the entry for TAN/PD you see an 11 in the RqTy column).
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    There is no entry for the YG05 batch split, so I guess the system just uses the Item Category of the main line item.
    Thanks for the responses.  Sorry to bother you I should have figured this out earlier.
    Scott.

  • How to execute availability check against delivery date in purchase order

    Hi all
    In MD04, I know that "available date = delivery date in purchase order + GR processing time" & "GR date = delivery date in purchase order". When I execute availability check in production order, I will get material's committed date = available date. But I hope to get material's committed date = GR date in purchase order.
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    Hi Rita,
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    For ex. My client, we get the stock as per GR in Quality inspection and so we have GR processing time considered for available time in MD04. But since the business considers the Inspection stock as avialble, The stock gets reflected in avialibility check the moment GR is done.
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  • AFS material availability check

    Hi Experts,
    Please help me in following.
    I have stock for my AFS material in unrest.use. Even system create Purchase order when I run MRP for requirement of Sales order.
    Vipul.

    Hi Vipul
    Please check in the MRP views what is the procurement type in the material master:
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    Also check the transfer of requirements in SD basic functions wheteher it is activated in the requirement class and the schedule line level.
    Also check whetehr the Availability check you have defined the availabilty control in the MRP material master screenas individual requirements.
    Hope this will be helpful.
    regards,
    A  S

  • Discrepancies in MRP Available Inventory between SC and BW

    We're seeing a discrepancy in a BW report and the data shown in md05/md05. There's a difference in the MRP Available Inventory. What are other possible sources of this difference? We know Safety Stock, SafeReq and MatRes, but for this particular issue, that doesn't quite solve it.
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    hi,
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  • Availability check on storages in sales order and delivery documents

    Hi all,
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