Quality Loss when Burning to DVD

Hello,
I have a DVD that we sell that has about 80 to 90 minutes of footage on it each week.  We can barely fit it on a DVD and when we do it gets pixellated and the quality looks bad. Can someone please give me some advice on how to limit this problem?  I see full Hollywood movies fit on 1 DVD all the time, am I doing something wrong?
Thanks!
Andy

Hi Andy,
I also use the HD2SD methods and get superior results, but that workflow is not for the faint of heart. Once you learn the workflow its not bad, but perhaps not the best solution for high-volume production.
Let's look closer at your current workflow. You should be able to get good quality using Adobe for that shorter program length (I often go up to 2.5 hours using HD2SD).
What is your source? If 1080i (interlaced), that can be problematic. Besides scaling the video to SD, the interlacing gets weird at the same time. HD is Upper field, DVD is typically lower field.
As mentioned in the thread, do NOT export to H.264 as an intermediate codec, no reason to. From the Premiere timeline, use EXPORT and choose "MPEG-2 DVD" and then an appropriate preset such as "NTSC DVD Widescreen". You should manually set the bit rate and this formula will help. 560/minutes = bitrate, and just round down a little for safety margin. 560/90=6.22 so go with 6.0 or 6.1 and should be fine, or for the 80 minutes maybe 6.9 rate.
Two-pass VBR will help provide a better encode than CBR. Try something like 3 min, 6 avg/target, and 8 max.
If using the 1080i source, you can manually try setting the fields to Upper for the encode and see if that helps. If encoding from 1080p, then of course choose a Progressive DVD preset (no fields).
At the bottom of the encoder window, there is a check box for "Max Render Quality", always use that when scaling the output, such as HD to SD.
Import the resulting .m2v and .wav files into Encore and author. The video should NOT get transcoded. With your workflow, were you bringing the H.264 HD file into Encore and letting Encore transcode? Premiere/AME is said to do a better job, don't let Encore do it for you.
Hope this helps
Jeff Pulera
Safe Harbor Computers

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