Best Practice for manufacturing Industrial Machinery in batch size

Dear Sir,
We have a scenario where we need to manufacture Industrial Machine in a Batch Size of 10 nos . These machines have multi level BOM and total manufacturing cycle time is approx 3 months .
We request you to kindly suggest us about the best manufacturing practices related process we should follow to address this scenario .
At present , we have been manufacturing these Machines on individual basis ( It means MRP run is done for individual machne and production orders generated are also on individual machine manufacturing basis) .
We would be highly greatful for the suggested solution pl .
Rgds
Sonia Agarwala

Dear ,
Please use the following functionality in your case :
1.If you are particualr to have 10 pc in each batch qty then keep the Lot Size as Fixed Lot Sixe -FX with Fixed lot size qty as 10 in material master MRP1 view .
2.As your approximate manufacturing cycle is 3 motnhs , then you can have MRP run once three months for FG   and plan your dependent accordingly through MRP .
3.If you are following MTS cycle , then create demand in MD61 or you can create direct Sales Order in VA01 for MTO process
4.Run MRP with NETCH ,1,1.3,3,2 , planned order with FG qty 10 pc will be generated  and you can convert them into Production Order in MD04-Planned order-convert to PO
Regards
JH

Similar Messages

  • What is the Best practice for ceramic industry?

    Dear All;
    i would like to ask two questions:
    1- which manufacturing category (process or discrete) fit ceramic industry?
    2- what is the Best practice for ceramic industry?
    please note from the below link
    [https://websmp103.sap-ag.de/~form/sapnet?_FRAME=CONTAINER&_OBJECT=011000358700000409682008E ]
    i recognized that ceramic industry is under category called building material which in turn under mill product and mining
    but there is no best practices for building material or even mill product and only fabricated meta and mining best practices is available.
    thanks in advance

    Hi,
    I understand that you refer to production of ceramic tiles. The solution for PP was process, with these setps: raw materials preparation (glazes and frits), dry pressing (I don't know extrusion process), glazing, firing (single fire), sorting and packing. In Spain, usually are All-in-one solutions (R/3 o ECC solutions). Perhaps the production of decors have fast firing and additional processes.
    In my opinion, the curiosity is in batch determination in SD, that you must determine in sales order because builders want that the order will be homogeneus in tone and caliber, and he/she can split the order in diferents deliveries. You must think that batch is tone (diferents colours in firing and so on) and in caliber.
    I hope this helps you
    Regards,
    Eduardo

  • BI Best Practice for Chemical Industry

    Hello,
    I would like to know if anyone is aware of SAP BI  Best Practice for Chemicals.And if so can anyone please post a link aswell.
    Thanks

    Hi Naser,
    Below information will helps you in detail explanation regarding Chemical industry....
    SAP Best Practices packages support best business practices that quickly turn your SAP ERP application into a valuable tool used by the entire business. You can evaluate and implement specific business processes quickly u2013 without extensive Customization of your SAP software. As a result, you realize the benefits with less Effort and at a lower cost than ever before. This helps you improve operational efficiency while providing the flexibility you need to be successful in highly demanding markets. SAP Best Practices packages can benefit companies of all sizes, including global enterprises creating a corporate template for their subsidiaries.
    Extending beyond the boundaries of conventional corporate divisions and functions, the SAP Best Practices for Chemicals package is based on SAP ERP; the SAP Environment, Health & Safety (SAP EH&S) application; and the SAP Recipe Management application. The business processes supported by SAP Best Practices for Chemicals encompass a wide range of activities typically found in a chemical industry
    Practice:
    u2022 Sales and marketing
    u2013 Sales order processing
    u2013 Presales and contracts
    u2013 Sales and distribution (including returns, returnables, and rebates, with quality management)
    u2013 Inter- and intracompany processes
    u2013 Cross-company sales
    u2013 Third-party processing
    u2013 Samples processing
    u2013 Foreign trade
    u2013 Active-ingredient processing
    u2013 Totes handling
    u2013 Tank-trailer processing
    u2013 Vendor-managed inventory
    u2013 Consignment processing
    u2013 Outbound logistics
    u2022 Supply chain planning and execution Supply and demand planning
    u2022 Manufacturing planning and execution
    u2013 Manufacturing execution (including quality management)
    u2013 Subcontracting
    u2013 Blending
    u2013 Repackaging
    u2013 Relabeling
    u2013 Samples processing
    u2022 Quality management and compliance
    u2013 EH&S dangerous goods management
    u2013 EH&S product safety
    u2013 EH&S business compliance services
    u2013 EH&S industrial hygiene and safety
    u2013 EH&S waste management
    u2022 Research and development Transformation of general recipes
    u2022 Supplier collaboration
    u2013 Procurement of materials and services (Including quality management)
    u2013 Storage tank management
    u2013 E-commerce (Chemical Industry Data Exchange)
    u2022 Enterprise management and support
    u2013 Plant maintenance
    u2013 Investment management
    u2013 Integration of the SAP NetWeaver Portal component
    u2022 Profitability analysis
    More Details
    This section details the most common business scenarios u2013 those that benefit most from the application of best practices.
    Sales and Marketing
    SAP Best Practices for Chemicals supports the following sales and marketingu2013related business processes:
    Sales order processing u2013 In this scenario, SAP Best Practices for Chemicals supports order entry, delivery, and billing. Chemical industry functions include the following:
    u2022 Triggering an available-to-promise (ATP) inventory check on bulk orders after sales order entry and automatically creating a filling order (Note: an ATP check is triggered for packaged material.)
    u2022 Selecting batches according to customer requirements:
    u2022 Processing internal sales activities that involve different organizational units
    Third-party and additional internal processing u2013 In this area, the SAP Best Practices for Chemicals package provides an additional batch production step that can be applied to products previously produced by either continuous or batch processing. The following example is based on further internal processing of plastic granules:
    u2022 Purchase order creation, staging, execution, and completion
    u2022 In-process and post process control
    u2022 Batch assignment from bulk to finished materials
    u2022 Repackaging of bulk material
    SAP Best Practices for Chemicals features several tools that help you take advantage of chemical industry best practices. For example, it provides a fully documented and reusable prototype that you can turn into a productive solution quickly. It also provides a variety of tools, descriptions of business scenarios, and proven configuration of SAP software based on more than 35 years of working with the
    Chemical industry.
    SAP Functions in Detail u2013 SAP Best Practices for Chemicals
    The package can also be used to support external toll processing such as that required for additional treatment or repackaging.
    Tank-trailer processing u2013 In this scenario, SAP Best Practices for Chemicals helps handle the selling of bulk material, liquid or granular. It covers the process that automatically adjusts the differences between the original order quantities and the actual quantities filled in the truck. To determine the quantity actually filled, the tank trailer is weighed before and after loading. The delta weight u2013 or quantity filled u2013 is transmitted to the SAP software via an order confirmation. When the delivery for the sales order is created, the software automatically adjusts the order quantity with the confirmed filling quantity.The customer is invoiced for the precise quantity filled and delivered.
    Supply Chain Planning and Execution
    SAP Best Practices for Chemicals supports supply chain planning as well as supply chain execution processes:
    Supply and demand planning u2013 Via the SAP Best Practices for Chemicals package, SAP enables complete support for commercial and supply-chain processes in the chemical industry, including support for integrated sales and operations planning, planning strategies for bulk material, and a variety of filling processes with corresponding packaging units. The package maps the entire supply chain u2013 from sales planning to material requirements planning to transportation procurement.
    Supplier Collaboration
    In the procurement arena, best practices are most important in the following
    Scenario:
    Procurement of materials and services:
    In this scenario, SAP Best Practices for Chemicals describes a range of purchasing processes, including the following:
    u2022 Selection of delivery schedules by vendor
    u2022 Interplant stock transfer orders
    u2022 Quality inspections for raw materials, including sampling requests triggered
    by goods receipt
    Manufacturing Scenarios
    SAP Best Practices for Chemicals supports the following sales and
    Manufacturingu2013related business processes:
    Continuous production u2013 In a continuous production scenario, SAP Best Practices for Chemicals typifies the practice used by basic or commodity chemical producers. For example, in the continuous production of plastic granules, production order processing is based on run-schedule headers. This best-practice package also describes batch and quality management in continuous production. Other processes it supports include handling of byproducts,co-products, and the blending process.
    Batch production u2013 For batch production,
    SAP Best Practices for Chemicals typifies the best practice used by specialty
    chemical producers. The following example demonstrates batch production
    of paint, which includes the following business processes:
    u2022 Process order creation, execution, and completion
    u2022 In-process and post process control
    u2022 Paperless manufacturing using XMLbased Process integration sheets
    u2022 Alerts and events
    u2022 Batch derivation from bulk to finished materials
    Enterprise Management and Support
    SAP Best Practices for Chemicals also supports a range of scenarios in this
    area:
    Plant maintenance u2013 SAP Best Practices for Chemicals allows for management
    of your technical systems. Once the assets are set up in the system, it focuses on preventive and emergency maintenance. Tools and information support the setup of a production plant with assets and buildings.Revenue and cost controlling u2013 The package supports the functions that help you meet product-costing requirements in the industry. It describes how cost centers can be defined, attached
    to activity types, and then linked to logistics. It also supports costing and settlement of production orders for batch and continuous production. And it includes information and tools that help you analyze sales and actual costs in a margin contribution report.
    The SAP Best Practices for Chemicals package supports numerous integrated
    business processes typical of the chemical industry, including the following:
    u2022 Quality management u2013 Supports integration of quality management concepts across the entire supplychain (procurement, production, and sales), including batch recall and complaint handling
    u2022 Batch management u2013 Helps generate batches based on deliveries from vendors or because of company production or filling, with information and tools for total management of batch production and associated processes including batch  derivation, batch information cockpit, and a batchwhere- used list
    u2022 Warehouse management u2013 Enables you to identify locations where materials
    or batch lots are stored, recording details such as bin location and other storage information on dangerous goods to help capture all information needed to show compliance with legal requirements
    Regards
    Sudheer

  • SAP best Practice for Construction industry in GCC countries

    Dear Pals
    Pleas let me now the link for the SAP Best Practice document for Construction industry in GCC countries.
    Thanks & regards
    Rajaram

    Hi,
    Try the link gien below:
    http://help.sap.com/bp_bl603/BL_AE/html/index.htm
    Regards,
    Amit

  • Best Practices for Chemical Industry

    I am searching for documentation for Best Practices Package for Chemical Industry
    e.g. file SMB18_XK15_O002_Q36_01.TXT but could not find it on SAP Marketplace.
    Can someone hint me where i can get those files.

    Yogesh,
    I suspect that the exact file you are looking for was part of an earlier release.
    Why not just download the latest version?
    https://websmp210.sap-ag.de/~form/sapnet?_FRAME=CONTAINER&_OBJECT=011000358700001465742009E
    US version/zip file format..
    Best Regards,
    DB49

  • Best Practices for Chemical Industry - US or Germany

    Hello All,
    We are at the initial stage of implementation. The Client is US based but having presence across the globe. This is going to be phasewise implementation and NA is 1st region to Go-Live next year, followed by LA, APAC and EU. Now the dilema is to which BP for Chemicals to be implemented - US or Germany. Is there any way to weigh the pros and cons for these two. How do one decide on this? Sorry if this sounds very simple or basic question.
    rgds..Ameet

    Hello fox,
    I had a dream of connecting the ERP system with the SCADA with the PLC and get a real time information from the production floor.
    I have encountered several SCADA solution on SAP, that solution follows like this;
    SAP - SCADA - OPC - PLC.
    My question is that, why do we need to install the OPC ?
    All the necessary information (kg. meter, labour cost, electricity)  is already placed in PLC. However, quantities are expressed, kg. meter and hours, kw, in PLC.
    So, in order to interpret those into amount we need another device, which is I believe, SCADA.
    So, once the all the quantities are interpreted into amount in SCADA we can transfer them into cost centers in SAP.
    What is the role of SCADA ? They can get the information from PLC directly and transfer it to SAP.
    And also I assume that all the consumption go to the necessary cost centers. Am I right ?
    For example;
    DIRECT PRODUCTION COSTS  $22
      Electricity Costs   $5
      Labour Costs       $7
      Raw Material       $10
    Is it working like this ?
    Could you explain to me ?
    Thanks in advance,
    Bayram

  • Best practice for setting or detecting screen size?

    Hi All,
    Trying to determine a best practice for setting or detecting the screen size. For playbook and iOS, I can set them. But for Android, the number of devices is too large so I'd rather detect. My first choice is to use the stage.stageHeight and stage.stageWidth. This works fine if I set my stage properties with standard meta data:
    [SWF(height="320", width="480", frameRate="64", backgroundColor="#010101")]
    However, if I use the application descriptor file to set the stage dimentions (as suggested by Christian Cantrell here http://www.adobe.com/devnet/flash/articles/authoring_for_multiple_screen_sizes.html)
    <initialWindow>
    <aspectRatio>landscape</aspectRatio>
    <autoOrients>false</autoOrients>
    <width>320</width>
    <height>480</height>
    <fullScreen>true</fullScreen>
    </initialWindow>
    Then the stage.stageHeight and stage.stageWidth are not the correct numbers when my main class is added to the stage. Sometime after the main class is added to the stage, then those numbers are fine. Is there an event I can wait for to know that the stage.stageHeight and stage.stageWidth are correct?
    Thanks in advance!

    Hi Lee,
    Thanks for the quick response! However, for some reason the heightPercent & widthPercent metadata tags are not working as expected for me.
    I have a wrapper class that I target for compiling, WagErgApplePhone.as where I've got my metadata
    [SWF(heightPercent="100%", widthPercent="100%", frameRate="64", backgroundColor="#010101")]
    sets some stage properties
    stage.quality=StageQuality.LOW;
    stage.scaleMode = StageScaleMode.NO_SCALE;
    stage.align = StageAlign.TOP_LEFT;
    and instantiates my main class
    var main:Main = new Main();
    addChild(main);
    my main class constructor even waits for the stage
    public function Main(){
    if (stage) init();
    else addEventListener(Event.ADDED_TO_STAGE, init);
    in my init function, stage.stageHeight traces out as 375 (expecting 320).
    i have a function which is called via a button press event by the user, and stage.stageHeight traces out correctly (320) there. that's what makes me think that if i wait long enough, i can get the correct stageHeight before init/drawing. but i'm not sure what event to listen for, or if there's another trick.
    if i use Capabilities.screenResolutionX and Capabilities.screenResolutionY the correct values are provided for mobile, but these values are not useful for the desktop and web version of the app. if there's no other solution, i'll execute different code depending on platform.
    again, for reference, my app descriptor:
    <initialWindow>
    <aspectRatio>landscape</aspectRatio>
    <autoOrients>false</autoOrients>
    <width>320</width>
    <height>480</height>
    <content>bin-iOS/WagErgApplePhone.swf</content>
    <title>WAG ERG</title>
    <fullScreen>true</fullScreen>
    <renderMode>cpu</renderMode>
    </initialWindow>
    looking forward to any other ideas to try out & thanks so much for your thoughts! if you want to really dig in, this is an opensource project at code.google.com/p/wag-erg/

  • Best practice for implementing Manufacturing Cost Planning ( MCP)

    is there any best practice for implementing Manufacturing Cost Planning ( MCP) using BI-IP?

    Hi:
            Both options are viable. If you reverse posting in FB50 then FI GL account postings will also be reversed and along with cost center postings. Hence here advantage is that cost center reversal will be with referenced to the original document with which wrong posting were made. Disadvantage here is that you will to post the entry again in FB50 . In KB11N you will simply transfer cost center amount from wrong to new one that should be in place of it but here you will have no reference . I personally think reversing posting through FB50 is viable options , reverse postings can be seen in KSB1 as well against that cost center.
    Regards

  • SAP Best Practice for Discrete Manufacturing

    Hi colleagues,
    We are installing SAP BP for Discrete Manufacturing based on ECC 6.00. We have already installed the Baseline Layer 0. The problem we face now is that some of the building blocks required for Layer1 activation are not present amongst the ones already installed.
    How does one get these missing building blocks?
    Thank you.

    Dear,
    For detail information please refer the OSS notes,
    1040010 and 1223033 - SAP Best Practices for Discrete Manufacturing V1.603 CN
    Ensure that exactly the support package levels mentioned in the Quick Guide are implemented (not below and NOT HIGHER).
    Regards,
    R.rahmankar

  • The SAP Best Practices for Discrete Manufacturing V1.603

    Hai All,
    We are implementing SAP A1 for manufacturing company, so We selected SAP Best Practices for Discrete Manufacturing V1.603. Hear my question is after ecc 6.0 installation what level i need to update  the patches, because if i update all patches(up to date) it will give problem while building block updating.
    Thanks in Advance...
    Sushma Tatineni

    Dear,
    For detail information please refer the OSS notes,
    1040010 and 1223033 - SAP Best Practices for Discrete Manufacturing V1.603 CN
    Ensure that exactly the support package levels mentioned in the Quick Guide are implemented (not below and NOT HIGHER).
    Regards,
    R.rahmankar

  • SAP Best Practices for Discrete Manufacturing

    Hai All,
    We are implementing SAP A1 for manufacturing company, so We selected SAP Best Practices for Discrete Manufacturing V1.603. Hear my question is after ecc 6.0 installation what level i need to update the patches, because if i update all patches(up to date) it will give problem while building block updating.
    Thanks in Advance...
    Sushma Tatineni

    Dear,
    For detail information please refer the OSS notes,
    1040010 and 1223033 - SAP Best Practices for Discrete Manufacturing V1.603 CN
    Ensure that exactly the support package levels mentioned in the Quick Guide are implemented (not below and NOT HIGHER).
    Regards,
    R.rahmankar

  • Best Practice for utility in Sol Man 4.0

    We have software component ST-ICO of release 150_700 with Patch level 5
    We want a Template Selection for ‘Utility’ industry. I checked in
    the service market place and found that 'Baseline Package United
    Kingdom V1.50, Template: BP_BLKU150' is available in the above software
    component.
    But we are not getting any templates other than 'BP_UTUS147 - Best Practices for Water Utility' in the 'SOLAR_PROJECT_ADMIN'
    transaction.
    Kindly suggest any patch needs to be applied or some configuration need to be done.
    Regards
    Mani

    Hi Mani,
       Colud u plz give me the link of "where u find the template BP_BLKU150"?
    It will be helpful for me.
    Thanks
    Senthil

  • Basic Strategy / Best Practices for System Monitoring with Solution Manager

    I am very new to SAP and the Basis group at my company. I will be working on a project to identify the best practices of System and Service level monitoring using Solution Manager. I have read a good amount about SAP Solution Manager and the concept of monitoring but need to begin mapping out a monitoring strategy.
    We currently utilize the RZ20 transaction and basic CCMS monitors such as watching for update errors, availability, short dumps, etc.. What else should be monitored in order to proactively find possible issues. Are there any best practices you all have found when implimenting Monitoring for new solutions added to the SAP landscape.... what are common things we would want to monitor over say ERP, CRM, SRM, etc?
    Thanks in advance for any comments or suggestions!

    Hi Mike,
    Did you try the following link ?
    If not, it may be useful to some extent:
    http://service.sap.com/bestpractices
    ---> Cross-Industry Packages ---> Best Practices for Solution Management
    You have quite a few documents there - those on BPM may also cover Solution Monitoring aspects.
    Best regards,
    Srini
    Edited by: Srinivasan Radhakrishnan on Jul 7, 2008 7:02 PM

  • Best practice for invoice posting inSRM

    Dear expert,
    what is the best practice for posting an invoice? Is it in SRM system or MM system? In SRM, the system allows one to use approval procedure for invoice posting; wheras in MM, one cannot use the apporval procedure to post an invoice. similar is the case, in SRM-SUS and MM-SUS scenario?
    I would appreciate if you can feedback on the industry practice.
    thanks and regards,
    Ranjan

    Ranjan,
    As a SAP customer we use invoice entry in ERP using MIRO and FB60 as these are the most efficient for our busines.
    1. Invoice entry using MIRO tcode is faster as it can be done with minimal use of the mouse.  Invoice entry is slower in SRM as browser response and interactions with the backed ERP system slows the systems reponse to the user input.  Repeated use of a mouse in the SRM browser is detrimental to fast input.
    2. Not all types of invoices can be handled in SRM e.g. Invoice without PO.
    3. We process approx 20,000 invoices per month with multiple input operators, SRM could not handle that sort of load.
    4. SRM is really a procurement application and although invoice entry is included it is probably more for users who wish to use SRM in a stand alone scenario.  We use extended classic so all our financial transactions take place in the ERP backend.
    Your choice also depends upon the number and quality of the invoices you plan to process, and the need for the operators to be trained on one or two systems.
    Hope these personal observations assist with your decision
    Regards
    Allen

  • Best practice for PK and indexes?

    Dear All,
    What is the best practice for making Primary Key and indexes? Should we keep them in the same tablespace as table or should we create a seperate tableapce for all indexes and Primary Key? Please note I am talking about a table that has 21milion rows at the moment and increasing 10k to 20k rows daily. This table is also heavily involved in daily reports and causing slow performance. Currently the complete table with all associated objects such as indexes and PK is stored in one seperate tablespace. If my way is right then please advise me how can I improve the performance of retrival or DML operation on this table?
    Thanks in advance..
    Zia Shareef

    Well, thanks for valueable advices... I am using Oracle 8i and let me tell you exact problem...
    My billing database has two major tables having almost 21 millions rows each... one has collection data and other one for invoices... many reports are showing the data with the joining of Customer + Collection + Invoices tables.
    There are 5 common fields in between invoices(reading) and collection tables
    YEAR, MONTH, AREA_CODE, CONS_CODE, BILL_TYPE(adtl)
    My one of batch process has following update and it is VERY VERY SLOW:
    UPDATE reading r
    SET bamount (SELECT sum(camount)
    FROM collection cl
    WHERE r.ryear = cl.byear
    AND r.rmonth = cl.bmonth
    AND r.area_code = cl.area_code
    AND r.cons_code = cl.cons_code
    AND r.adtl = cl.adtl)
    WHERE area_code = 1
    tentatively area_code(1) is having 20,000 consumers
    each consuemr may have 72 invoices and against these invoices it may have 200 rows in collection tables (system have provision to record partial payment against one invoice)
    NOTE: Please note presently my process is based on cursors so the above query runs for one consumer at one time but just for giving an idea I have made it for whole area.
    Mr. Yingkuan, can you please tell me how can I check that the table' statistics is not current and how can I make it current. Is it really effect performance?

Maybe you are looking for

  • Schedule Lines not confirmed

    Hi SAP experts Can somebody tell me as to why schedule lines for a material is not confirmed for a material while creating a sales order. I tried creating an order for two materials and since one of the material does not have confirmed schedule lines

  • Problem in creating RFC modules in NetWeaver Developer Studio

    Hi SDN, Recently we have upgraded the portal server from EP6 SP9 to EP6 SP19. The applications which are getting data from the backend R/3 system are giving exception <b> You are not authorized to logon to the target system. </b> So we have now used

  • Printing Labels in Sapscript Printer SATO, Code 128

    Hello Experts, i need your help. Please, i want print labels in my form Sapscript. The printer is the type SATO and the code is 128. The label is the material number. I don't have any idea how to do it, what i must declare in my form, wich style. In

  • Why does Elements stop working and shut down when I try to use the smartbrush tool?

    I can use the smart brush tool until I need to change the color. The second I try to change the color of my object, I get a pop up window that says there is a problem and windows has to close to the program. I have already restarted my computer and i

  • Wireless ip scheme

    Quick question:  Any negative impact on placing the user wireless DHCP scheme onto the same vlan used for WAP's ip scheme?  Or is it better to place the users onto a different vlan? Thanks Larnel