Component Qty Split during Backflush

Dear Gurus,
We have a problem with the quantity splitting during backflush.
Ex. Prod Order for FG requires PM 500pcs as per BOM. Current SAP stock is 400pcs only. During backflush (production confirmation CO15), there is a deficit error due to insufficient stock (500 > 400). COGI registers 500pcs.
How can we setup the system that during backflush, 400pcs is successfully consumed while leaving a COGI of 100pcs only (instead of 500pcs)?
Thanks for your help.

Hi,
You can split the qty while doing confirmation thru Edit> splitting function( CtrlshiftF4) into different qty as per your requirement in to 400 and 100 and consume 400 from stock and COGI for 100 pcs
Check at your end
Regards
Anupam Sharma

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Unfortunately, I cannot access OSS note. If you can, try to use search term Batch Determination Infinite Quantity.
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Component Qty Increases during change in Sales order for CONFIGURABLE MATL

Hi PP Gurus,
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Hi Shaik,
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Scenario:
We have a Subassy A (qty=1) which requires Component A (qty =8). We have component scrap maintained as 25% in the BOM.
When we create the PO with qty as shown below, the following qty is proposed for the component A (80*1.25 = 100) due to component scrap.
Subcontract PO with item cat L - Subassy A : qty = 10
Component proposed is - Component A : 100
During GR we (101) the Subaasy A: qty = 10
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IS it possible to have the system propose the component A qty as per the BOM ie (80 for 10 Subassy A parts)
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Hi,
You should try this.
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Cheers !

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Dears.
When i confirm repetitive production using MFBF the system consider all the components of the bom.
One component of this bom have field backflush in mrp2 view of mateial master setted to blank.
I need that MFBF exclude this component during backflushing.
But MFBF consider all the components despite backflush field in material master.
Do you have a solution in order to exclude this bom component during backflushing ?
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Hi,
In standard SAP, it is not possible to automatic exclusion of BOM component during backflusing in MFBF.
As suggested by expert Caetano you need to do enhancement using the said BADI.
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Regards,
Narresh

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Dear Experts,
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 Planned order of A should only contain 3B or 3C, not mixture eg. 1B
 and 2C etc.
 How can the control be implemented ?

Dear Pradeep, Rajesha & all,
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 Thus, from BOM explosion, is there a way to control discontontinuation to follow-up, based on full component qty specified in BOM ?
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Hi,
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546668 - FAQ: Delivery split when creating deliveries
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How to change the billing qty directly during VF01 in AFS?

Dear experts:
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1、I have to done one customising, in VOV7 for my Item category change the Billing Relevance to "K"；
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Edited by: peter.lee on Nov 19, 2011 3:05 AM

Hi Guys,
Contrary to others IS (retail, oil etc...), AFS has been almost fully redesigned in some areas. That's why SAP releases first EHP business functions for standard and then try to enhanced the new created features later in AFS EHP.
In regards to the change of the billing quantity, from my prospective this is not supported. Quantity always comes from preceding document.
AFS is implemented in many industries like workwear, fashion high fashion, sportwear, underwear, bags etc...However I never got the same requirement to change the billing quantity.
For which reasons do you need to change the billing quantity ? Can this be done in the sales order (in case of debit/credit memo request) or in the delivery ?
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Hello friends
I need to do the following setting.
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Hi Sitaram,
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Data entry- bom component qty in decimals

Hi, We need to enter bom component qty with 4 decimal places like 9.0001 mm etc. as the table field structure is set as 3 for decimal places, it is not allowing to enter. Also tried with su01 as well as cuni settings. Please advise is there any way to set the bom component qty in more than 3 decimal places?

Hi
System will allow only upto 3 places after decimal.check in CUNI
can u plz tell me wat is the relevance of 9.0001 mm if your planning is in Metres.it doesnt matter after 3 places of decimal.as per business process.even simple mathematics round off it to 9.0 mm
check and revert
Regards
Anupam Sharma
Edited by: anupam sharma on Nov 18, 2009 5:48 PM

Floating point - Component qty

Dear S Nanda Kumar & Chikri,
I am tring use of CUNI for entering component qty. upto 6 decimal places.
On CUNI Change unit of measurement screen , I have entered decimal places as 8 , decimal places rounding as 6 but still system gives error message if I enter 4 decimal places (0.1234)
Error message - Input must be in the format _ ___ ___ __~,___V.
Pl help. & also explain how to use exponent 0.123 * 10 (power -3)

Hi,
Please take help of ABAP consultant.
Regards,
Suhas

Batch Split during GR for Production Order Confirmation

Hi All,
We need to do batch splitting during GR for Production Order Confirmation.We are using CO11N for confirming the Production Order and in the PP settings auto GR is activated once the Confirmation is done.
Currently it is generating only single batch number for the complete quantity, but our requirement is that we need that system should create separate batch for each piece.
For ex.: Production Order is for 100 pce, when we do Production Order confirmation, system is automatically doing the GR by 101 movement type and it is creating one single batch for full 100 pce. But we want the batch number should be generated for 1 pce i.e. we want to split the 100 pce into 100 batches with 1 pce each.
Please let me know what can be done for this requirement.
Regards,
Ankit

Dear,
In OPK0 you need to active the screen Mill: Goods Receipt (8485) for confirmation profile for the single-screen entry.
Best way is use BAdI /SAPMP/SPLIT_CO11N for the Enter Time Ticket for Production Order transaction (CO11N)
you must activate BAdI implementation /SAPMP/SPLIT_POPUP and/or /SAPMP/SPLIT_CO11N for this BAdI
I have use the same BADI it will ask you number of split according to that it will split the GR line item.
Please refer this link,
http://help.sap.com/saphelp_dimp50/helpdata/EN/4e/1796374b088e5ce10000009b38f8cf/frameset.htm
Regards,
R.Brahmankar

How to get the Calculated Component Qty of BOM in BI

Hi Gurus,
I am working on a requirement where I need to get the BOM Calculated Component Qty which we see in CS11.
The way it is getting calculated in ECC is :- If a Component has an Assembly then We take the Base quantity of that material from STKO table and Take the Component qty of its component and multiply the Component qty of The component and the component qty of the Material for which the assembly exist and divide it by the base qty of the component of the Assembly.
We need to put the same logic in BI. can anyone please help me how i can accomplish this.
Thanks!

CLOSED

Changing prod order quantity no update of component qty (during convertion)

Hello everybody,
I would like to ask you if someone has already founded following problem :
I converted a planned order into a production order and, before to save it, I changed the production order header quantity. In this particular conditions the system doesn't udate the component quantity also after the order is saved ! The result is to have not the same proportion as in BOM. I have no founded any OSS note. Have anyone of you founded this kind of problem ?
Is it a SAP std behavior ?
Thanks in advance
Salvatore Testa

Salvatore-
Standard would be, that if you change the header quantity in the production order, it will update the components quantity too. I don't see a reason why it is not updating the component quantity.
Shail

Cost component not splitting at the time of Rune the tine of Cost Estimate

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Hi,
We are in developing phase for Product costing for coal mine project ,
we have raise coal material with Non component BOM , and Routing is only one activity with 400- Raised Coal Qty-MT ,
We upload the plan with Production cost center -activity type and cost element ( as per cost component -we have 10 cost component as per below )
RM - Blasting
Production Overhead
Power - Main
Stores,Spare,Consum
Repairs & Maint
Lease & Hire Char-PM
Power - Auxiliary
Depreciation
Over Burden
Development
we done the plan for Amount and Qty by KP06,KP26 and update plan price but system not calculate the cost component splitting in cost estimate as per planning while only one item showing for all cost to Production Overhead cost component
Production Overhead cost component which assign the secondary cost element which is assign to activity type 400
can any one help me to how we can resolve this issue
Please find attached document

Hi,
Here I am providing the necessity and importance of splitting structure, will share the configuration steps once you go through the following and get the comfort level.
                  Expense Analysis and Splitting in Manufacturing Cost Centers
Introduction In SAP Cost center work as a cost responsibility center, where all the expenses and cost are stored and analyzed for the purpose of management decision making.
The cost could be fixed or variable in nature. The difference between variable and fixed costs can be made in various ways in product costing in CO module.
Fixed costs represent the static costs incurred by the organization, which doesn’t change on the basis on manufacturing activities, which remain constant irrespective of production activities like rent for the premises, salaries of office staff etc.
On the other hand, variable cost varies based on the level of production activities; if production activities increase then variable cost also increased like electricity consumes raw material charges etc.
However all the variable cost doesn’t vary in direct proportion by quantity of goods produced.
In this document will try to define; how the Expenses analysis and splitting of cost done in manufacturing cost centers.
From controlling prospective, fixed cost remain constant regardless of operating activities, but if these factor changes, variable cost will fluctuate.
Basically raw material costs represent variable cost, but in this document main focused will be given to distinguish fixed and variable activity cost.
The segregation between fixed and variable cost is optional and is derived from the configuration and master data configured in cost center accounting and overhead accounting.
Activity Price:
There are different methods that could be used in cost center accounting to determine the activity price. The simple way is the manually enter “Fixed” and “Variable” Activity cost (KP26).
However there are other methods used in Cost center Planning and Budgeting that automatically calculate the fixed and variable activity price.
Here the focused will be given on Planning and Budgeting activity and automatic calculation of plan activity rate in cost center.
This method aggregate planned costs by cost element and capacity by plan unit to calculate the activity price.
Activity independent costs are segregated among different activities based on Splitting Structure, while activity dependent cost directly used for the purpose of variable activity rate calculation.
Fixed Activity Cost:
In product costing all those cost, which doesn’t vary based on the activities in manufacturing cost will represent fixed cost.
In a manufacturing cost centers there may be two or more activities performed.
To calculate the activities rate, the fixed costs are distributed to various activities on the basis of Splitting Structure defined for cost center.
Variable Activity Cost:
Variable activity cost, which directly depend upon the activity type and fluctuate based on increase or decrease in manufacturing activities. In SAP variable activity cost are directly linked to the respective activity.
Activity Prices: Fixed and Variable Split
In Cost Center Accounting dividing the cost between Fixed and Variable requires appropriate split to be made in the cost entered for the activity. The process is described below:
i. Variable cost would be planned at activity level and expenses should be maintained at cost element in the manufacturing cost center by assigning activity and cost element combination.
In other word, the expenses should be planned on Activity type at the time of primary cost planning (KP06).
Then the variable activity rates are calculated on Total cost planned at Activity divided by Total number of activity planned at that cost center (i.e. capacity in KP26)
ii. Fixed cost would be planned at independent of activity type. These costs are maintained in KP06 at cost element level on manufacturing cost center.
Then the fixed costs are distributed on various activity types on the basis of Splitting structure defined at OKEW.
In Splitting Structure we define the rules, how the fixed cost will be distributed to Activities. For the purpose of this document, considering split of fixed cost on the basis of Capacity maintained in KP26.
Regards,
Pavan kumar Arvapally

Component Qty Split during Backflush

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