Daily production plan in manufacturing shop floor

Hi, we want to generate 2 different weekly production plans based on 1) roh available 2)customer delivery date. pls advise how to generate same.

Hi
There is no planning method in SAP based on raw materials. if you know how much finished product can be made out of one raw material then you can use SOP and create a prodcution plan as inactive version.
For customer delivery date, if you know the cumulative requirements then place this quantity in SOP as the sales plan with delivery dates and create synchronous production plan and save it as another inactive version.
Once you take a decision on which version to be used you can copy the version to a active version and transfer to demand managment and run mrp which creates planned orders.
Make sure you use backward scheduling in the material master
Thanks
Krishna

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Daily Production Plan query changes

Dear Experts,
I was tried to do a daily production plan query, but i need to add one more feild in the below query, (ie) In sale order Document, Row level feild of Quantity ( RDR1,Quantity) should be in that query,
SELECT T0.[ItemCode],T1.[ItemName], T0.[PlannedQty] as 'Planned Qty', T0.[DocNum] as 'Doc No', T0.[PostDate], T0.[OriginNum] as 'Sale Order No', T0.[CardCode], T0.[CmpltQty] as 'Completed Qty' FROM OWOR T0 join OITM T1 on T0.Itemcode = t1.ItemCode WHERE T0.[PostDate] >='[%0]' and T0.[PostDate] <='[%1]'
Plz help me.
Thanks and Regards,
Manikandan

Hello Manikandan,
You can add the sales order into the production order, but you should now: there is no connection defined between sales order lines and production order, only the item code can be used as reference to sales order lines
I mean:
*if you have the same item in sales order lines in different position the query always multiplies the result. *
So you can join the sales order header for Origin Number and DocNum, and sales order lines by Itemcode
SELECT
     T0.[ItemCode],T1.[ItemName], T0.[PlannedQty] as 'Planned Qty', T0.[DocNum] as 'Doc No', T0.[PostDate],
     T0.[OriginNum] as 'Sale Order No', T0.[CardCode], T0.[CmpltQty] as 'Completed Qty',
     T3.[Quantity] [Sales order Qty], T3.LineNum [Sales order Postion]
FROM
     OWOR T0 join OITM T1 on T0.Itemcode = t1.ItemCode
     left outer join ORDR T2 on T0.[OriginNum] = T2.[DocNum]
     left outer join RDR1 T3 on T2.[DocEntry] = T3.[DocEntry] and T3.[ItemCode] = T0.[ItemCode]
WHERE T0.[PostDate] >='[%0]' and T0.[PostDate] <='[%1]'
Regards
J.

Daily production plan for operations

Hi, One Production order generally runs for more than 1 month and consist of more than 100 operations and order qty will be one. in this case we want to prepare daily prod plan for operations not for qty. say on 1.6.09 we will do cutting operation, 2.06.09 willdo painting etc in monthly prod paln or weekly prod plan? pls guide how to map this?

Dear,
In production order you will get the details of operation plan and scheduling.
So in OPK8 do the setting for print of LG02 Op. control ticket, LG03 Job Ticket, LV01Time ticket,
Take a print through CO04N - Print and sent it on shop floor also.
You use the report like MCPW - Lead times or MCPK.
Hope clear to you.
Regards,
R.Brahmankar

Shop floor paper printing

Hi Team,
I am new to use the transaction OPK8. I need to configure to print production order details for shop floor paper printing.
How to use this transaction to print shop floor papers as per our requirement?
I need to print some BOM component details and kanban control cycle informations (eg: storage bin) in the shop floor papers. Is these informations available by default in OPK8 transaction?
I am beginner to use this transaction. So your valuable guidenace required.
Thanks
psk

Hi chandan
Priniting layout can be set on your for printing shop floor paper. The required field can be set from production.
Regards
J . Saravan

27" iMac Shop Floor Enclosure or Cabinet

I would like to install a 27" iMac on our manufacturing shop floor however, I need a cabinet or enclosure to lock up the unit when not needed and to protect the display/unit from damage and theft. The keyboard and mouse drawer would also need to be lockable.
Is anyone of aware of a source for either a wall mount or floor standing cabinet or enclosure?

Hi, I would mount it in a wall cupboard (like a Dart Board) use a wireless k/b & mouse, when not in use you can lock the cabinet..you may need a set of external speakers if you need to audio out to a group of people..if you are seriously worried about the security aspect you can fit a motion sensor that will activate the speakers or run a security camera App thro' iSight camera..L

What is demand planning and shop floor plannig, explain briefly?

I like to know and understand about demand planning and shop floor plaining? please explain briefly?
Thank you,
york

Hi Les,
<b>Demand Planning</b> is
Application component in the Advanced Planner and Optimizer (APO) that allows you to forecast market demand for your company's products and produce a demand plan.
APO Demand Planning has a data mart in which you store and maintain the information necessary for the demand planning process in your company. Using this information along with user-defined planning layouts and interactive planning books, you can integrate people from different departments into the forecasting process. The APO DP library of statistical forecasting and advanced macro techniques allows you to create forecasts based on demand history as well as any number of causal factors, and use a consensus-based approach to consolidate the results. Marketing intelligence and management adjustments can be added by using forecast overrides and promotions. The seamless integration with APO Supply Network Planning supports an efficient S&OP process.
regards
kp

Want to create inspection lots during In-House production (shop floor)

Hello,
As per our requirement we need to inspect a material multiple times (3-4 times) during shop floor production. It means we want to check a material say after operation 30, 50, 70 and 110 (of routing). We don't want to start operation 50 unless inspection of material after operation 30 is over. We don't want to start operation 70 unless inspection of material after operation 50 is over and so on.
How can we attain this? We have assigned inspection type 03 in material master - quality management. We have assigned various MICs in concerned operations. Inspection lot is getting generated as soon as the release of production order takes place and it contains all MICs (and operations). We are able to make the result recording and defect recording for all operations at the beginning only.
Is it possible to create multiple inspection lots for these operations and is it [possible to restrict the confirmation of later operation unless inspection of previous operation is over i.e. a usage decision is already carried out for previous operation.
Puneet

hi puneet,
can u please let me know what miracle u didi to resolve this issue?
Thanks
raghav

Production Schedule Profile & shop floor paper printing.....

Hi there ,
If we set the Execute Printing checkbox in the T-code <b>CORY</b>for a production scehedule profile....... then when we will release the order along with the other shop floor paper do the Transfer Order will also get printed if the material is warehouse managed.........
Please enlighten me .....
Thanks & Regards
Kaushik

Hi there ,
Thanks for your reply...... I am aware of the fact that the shop floor paper will be printed once the order is relased & the relevant config is done in the Production schedule Profile.........
But in case of the material which are warehouse managed the Transfer requirement will be created & the further the Transfer Order........... I wan tto know that these will also Print the Transfer Order doucment for the warehouse managed material .......
Thanks & Regards
Kaushik

PP/PI (PP-PI (Production Planning for Process)with Repetative Manufacturing

Hi All,
Can anybody explain what is PP-PI (Production Planning for Process Industries) - Repetative manfacturing. What is BW Developers role in this and wht types of Cubes, Extractros etc.
Please suggest me.
Thanks,
KN

Thanks for your replay.
No really I don't like to make the batch mandatory, during the good issue is not feasible inform the batch due to it is not managed in the Process Control System. Due to the behavior of PI_CONS if for batch managed materials the batch is not informed in the message or in the reservation an error is trigger. In the reservation snot feasible inform the batch because in that moment is unknown.
My question is if it is feasible some how have like FIFO batch determination when the process message is processed without creating a custom message.
Thanks in advance

Typical Production cycle in Manufacturing / production industry

Hello All,
i want to know about ,
Typical Production cycle in Manufacturing / production industry...
help me....

Hi,
The question is very wide. Different companies operate in different ways. Also a single Manufacturing Plant can have various cycles and processes. But if I generalize it then the typical production cycle consists of the following steps:
1. The requirements for the finished goods are calculated based on the forecasts, sales targets etc.
2. Then the detailed production plan is drwan as how to meet these requirements.
3. The production orders are created as per the production plan and released to the shop floor to carry out the production activities.
4. As per the Production Order the required components are withdrawn from the stores.
5. The production is carried out (and confirmed).
6. Then the Finished goods so produced are delivered to the stores.
This is the overall structure of process. There can be as many numbers of methods to do this.
For further clarifications, please revert.
Hope that helps.
Regards,
Rohit.

Daily Production reports

Dear Frndz,
Are there any ready-made daily production reports available in the system.If so, pls help me with what are all the reports available and the transaction code /Path of the same.
Regards,
Srini

Hi,
You can find useful reports of PP in Production--> Shop Floor Control--> Information System as below :
COOIS - Order Information System
CO24 - Missing Parts Info System
MD09 - Pegged Requirements
MD04 - Stock/Requirements List
MMBE - Stock Overview
CO09 - Availability Overview
CO46 - Order Progress Report
MD4C - Order Report
Further you can find other reports also under information system by drilldown in following segments :
Shop Floor Information System
Capacity Evaluation
Capacity Evaluation
Use of PRT
Controlling Reports
Hope this helps.
Revert if you have any doubt.
Regards,
Tejas

Material on shop floor

Hi Experts,
I want track the material lying on shop floor, Please look at the below scenario.
For Finished Material A(100 kg) Raw material X (120 kg) required as per Bom
Production order Quantity for 200
GI quantity for Order 240 kg, Confirmed Quantity 100 Kg
So, 120 kg of Raw material lying on the floor, How to build the logic for this.
Regards,
Sudhakar.

Hi Sudhakar,
As i understand there can be 2 simple situations of excess material issued
1. your planned GI for raw material was 240 and you did the same but later on you found that your final yield of header material (finished) and GR was 100. So, you have used more raw material but did not get finished material enough to justify which will refelct in variances.
2. The other situation is what you may be having where stores issued 240 but you actually used only 120 to produce 100 finished good. You can simply do a return delivery in MIGO against that document number and selecting the particular raw material for 120 kg. 120 kg raw material will then be reversed through 262 movement which will reflect in material movemnt reports.
Regards
Sm.

Daily production report

Hi, Is there any standard daily prod report available in sap? pls wht is the t-code?

Dear Yadav,
There are few reports available in standard SAP,but you have to check which one suits your business
requirement.
Check COOIS,CO28,MCPM,MCRE,MB51 for material document
For further reports goto T Code SAP1->production planning->Production control or Information
systems.
Regards
Mangalraj.S

Open item in PS reporting for shop floor order (same as PO's or PR's)

Hi Guys,
I have a question simple but I could till now find any solution in standard Report Writer or in Report Painter and I donu2019t want to create a specific report with an ABAP.
In the system we have set quit complex projects with WBS, Networks and Activities. In each project there are also material which are standard material consumed from collective stock and specific material produced internally or purchased externally. The specific material are consumed through specific stock project.
In Report Painter/Writer there are ratios for the open line items for purchase orders or requisitions but I am not able to find the same values for the shop floor orders made internally. Further I get the values for the planned shop floor orders and of course the complete actual (coming from both requirements) but I will know what are the values which are between (nat yet actual and plan).
Has anybody already faced this situation or do anyone the solution to my problem?
I thank you for your replies.
Best regards

Hi
Please use table EKAB for your search instead of using EBAN Or EKKO
Thanks & Regards
Kishore

Sending Production Plan to Vendor / Supplier

Dear Sir
Ours is a production unit (assembly line) we use lot of components. So I want to know is it possible to send plan directly to Vendor by E-mail from SAP.
Thanks & Regards
Vishal

Hi Vishal,
Sending out Production Plan to Vendors by email is possible but given nature of dataset involved (not documents in form of Production Orders) it may not be a very feasible option. Instead either develop a report to extract relevant Production Plan data and send it out as email.
But better look at Supply Chain Collaboration applications like SNC Supply Network Collaboration that has Outsourced Manufacturing processes catering to these kind of supplier / vendor collaboration requirements.
Hope this helps.
Somnath

Daily production plan in manufacturing shop floor

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