Exporting Crystal Report to Excel Data Only Fails On Demand in Infoview

I am having the following problem with only 1 report in Business Objects.  The report runs fine in Infoview, but the Excel export fails after around 5 minutes.  It exports fine when scheduled.  The reports is over 3,000 pages of data and comes in at around 45MB.  It will export up to 2500 pages fine on demand.  But this whole report used to run and export on demand perfectly.  Perhaps only a few hundred records were added recently but that is all.  I don't know of any other changes to the system.
The error says:  CrystalReportViewer
                               handleCrystalEvent failed
                        Unable to retrieve Object
                        The Page Server you are trying to connect to is not accessible.  Please contact your system administrator
Again, this is the only report this happens on.  I've searched everywhere on the Internet without a solution.
Page Server settings:  60 and 120 minutes  Unlimited records
Cache Server settings:  1000000 Kbytes;  80 minutes;  it sees the page server in Metrics
If any more settings would help to diagnose the problem, please let me know.  Thanks for the help.

How many number of rows are there in the report?
-Rahul

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