Hard Drive Volume Needs to be Repaired - Please help!

I actually posted this question before, so if you happen to read this for the second time, I do apologize for that. The reason I am posting again is because I couldn't solve the problem, and when I called Apple care today, they asked me to extend my Applecare to 3 years first or pay a one-time $49.99 fee (I bought my mbp in May). I understand this process, but right now I do not have this budget so I need to find help here. I really appreciate all your help in advance.
I ran Disk Utility the other day, and while verifying and repairing the "Disk permissions" seemed to work okay, when I clicked "Verify Disk," a pop-up windon said (I don't quite understand what the following message means):
First Aid failed
Disk Utility stopped verifying “Macintosh HD” because the following error was encountered:
The underlying task reported failure on exit
....and the disk utility screen showed:
Verifying volume “Macintosh HD”
Checking HFS Plus volume.
Checking Extents Overflow file.
Checking Catalog file.
Invalid node structure
The volume Macintosh HD needs to be repaired.
Error: The underlying task reported failure on exit
1 HFS volume checked
Volume needs repair
However the "Repair Disk" buttom is faded grey and inactive, so I couldn't repair the HD volume right away. I tried to insert the Installtion CD and started up the computer by pressing down "c" in order to start up and repair the HD using the CD. However, even though I was finally able to see the active "Repair Disk" buttom in the "install mode" with the CD inserted, when I clicked the repair buttom, it still showed the exact same message as I mentioned before (the bold texts). I then guess I couldn't repair the volume HD this way either.
The other thing I don't understand is I actually ran the Apple Hardware Test using the installation CD too, but after both normal and extended check, it said my HD is fine - there's no problem found. So I really don't know what is causing the Disk Utility message and the HD volume failure.
Could someone give me sugesstions what to do to fix the problem? I really really appreicate all kind of assistance! Thank you very much!
17" MBP   Mac OS X (10.4.6)  

Claire, the message you received when you ran Disk Utility's disk repair routine from the Installation Disc 1 simply means that there are problems with your drive that Disk Utility can't fix.
It's possible (but not certain) that the current full version of Tech Tools Pro <http://www.micromat.com/index.php?option=com_content&task=view&id=164&Itemid=8 5> could repair your hard drive. But you would have to buy the application.
For no-cost approaches here are two suggestions:
1 It's possible (but not likely) that simply doing an Archive & Install from your Installation Disc 1 might fix the problem. If you don't have a convenient way to back up all your data to an external drive or DVD, it may be worth a try.
2 A complete erase (using the "zero" option in Disk Utility), followed by installation of the OS from your Installation Disc 1 should get the drive back in good shape (as it passed Hardware Test). This will of course erase all your applications and data files, so they should first be backed up somehow.
Good luck.

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