Kanban for in house mfg items

Question

We have a BOM with item “A” as FG, “B” as SFG & “C” as raw material.
A & B are produced using Repetitive mfg with REM profile –GR/GI together.
“B” is to be handled using kanban, for which Supply area, Control cycle are created as well as Replenishment strategy & Status sequence is configured.
The requirement is as follows:
(1)On running MRP for item “A”, system should generated planned orders for item “A” & PRs/schedule lines for item “C”.
(2)On production confirmation of item “B” using transaction code:MFBF, the bin status should automatically become “FULL” from it’s initial status “EMPTY”.
(3)On production confirmation of item “A” using transaction code:MFBF, the bin status for its component “B”should automatically become “EMPTY” from it’s status “FULL”.
Similarly, the movement bin status for item “B” automatically becomes “EMPTY”, it should trigger a Planned order generation in MD04 list for item B.
Regards,
Ranjeet

Answer 1

Hi,
If u want to handle B(HALB) with kanban system then
1) Create supply area in the mfg storage location
2) Create control cycle with replenishment strategy"In house Mfg" strategy type "Planned order with MRP".
So once u run the MRP for material A(FERT) then planned gets generated against A and B also.
Once u trigger the kanban card for material B then one planned order gets generated and MRP generated planned qty gets reduced.
EG:
MRP triggered planned order qty is 100.00Qty
If ur bin qty is like 20.00qty
Once u trigger the kanban card then
20.00qty planned order gets generated (KANBAN planned order)
Then MRP triggered planned order reduced to 80.00qty.
Once u trigger the kanban card bin becomes "Empty".
After Mfg execution production confirmation done thr' T CODE PK41 not thr' MFBF.
Once u execute PK41 transaction bin status changes to full automatically.
Regards
Vijay