Material Rejection At Production Floor

Hi,
We are a Manufacturing house, and the below mentioned scenaio is common for us:
We receive Material against a PO, say 10000 PCS, SLoc 1000, Batch 200701.
As per the QC Norms, we pass the entire 10000 PCS,
The MIRO & Payment is done for 10000 PCS.
Material is issue to Prod Stor Loc 1001 for Production.
While doing Assembly, we come to know that 100 PCS are actually rejected.
We want this 100 PCS to be sent back to Vendor as REJECTION with a DEBIT NOTE.
Our Views:
We want to create Damage Stor Loc 1003.
The Material 100 PCS to be moved to S Loc 1003 with Quality Inpection Lot.
The QC Head will give the final UD (can be OK/ REJECTED).
Based on the QC Decision, the OK Material to be moved back to Prod S Loc 1001, and the REJECTED Material will be send back to Vendor.
Pls. guide to solve this issue. Also try to mention the Mov Types.
Regards,

Hi Karn
Please look at the process steps given below, may suits to your requirement.
1) Make goods receipt against PO in to main storage location 1000 managed by stores department (mvmt type:101, stock type: Unrestricted)
2) Transfer the goods to production floor storage location 1001 into quality stock and with generation of inspection lot (mvmt type: 311)
3) Processing of inspection lot and usage decision by QA.
Here we have to see, whether systems supports for 122 from sloc 1001 or not.
warm regards
sairam akundi

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Issue this material to quality through transfer posting (from unrestricted to quality inspection) using movement type 322.
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[http://help.sap.com/saphelp_erp60_sp/helpdata/en/5f/1faba54aee11d189740000e8322d00/frameset.htm]

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or through--MIGO-Return delivery --262 ;
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dear,
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Storage location control should be able to take care of your problem.
If you want to stage the material to a different IM location then the WM location then make the following settings
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We are using material determination with product selection. The process is that customer will send in one product in a sales order. At the time of doing ATP we have to look for about three or four possible alternatives and confirm that alternative which has the highest stock level depending on the ATP situation. We have configured material determination with SAP standard substitution reason0006 to take care of this. The problem with this is that this creates two line items in sales order as the item substituted is shown as a sub-item of the material entered. We do not want to have two line items in a sales order for this. Is there a way we can do material determination with product selection (Based on ATP) and have the item substituted replace the item entered in a sales order? In other words we do not want to see two line items in a sales order. The substitute item should simply replace the original item and the material entered could be stored in field VBAP-MATWA. I have gone through all the standard SAP documentation which clearly states that in order to material determination based on ATP we have to use outcome A or B both of which create a sub-item.
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Thanks
SDSAPCON

>
SAPCON SD wrote:
> Hi SAP Gurus
>
> We are using material determination with product selection. The process is that customer will send in one product in a sales order. At the time of doing ATP we have to look for about three or four possible alternatives and confirm that alternative which has the highest stock level depending on the ATP situation. We have configured material determination with SAP standard substitution reason0006 to take care of this. The problem with this is that this creates two line items in sales order as the item substituted is shown as a sub-item of the material entered. We do not want to have two line items in a sales order for this. Is there a way we can do material determination with product selection (Based on ATP) and have the item substituted replace the item entered in a sales order? In other words we do not want to see two line items in a sales order. The substitute item should simply replace the original item and the material entered could be stored in field VBAP-MATWA. I have gone through all the standard SAP documentation which clearly states that in order to material determination based on ATP we have to use outcome A or B both of which create a sub-item.
>
> I was wondering if there is any workaround or if there is any user exit in which we can replace the original item with the substituted item?? Any help or any direction will be highly appreciated.
>
> Another question is if we were to use APO for doing global/Rule based ATP is it possible to get rid of the double line items. We have also tried to use rule based ATP in APO and use product/location substitution in our sandbox system to see if we can get back only one line item. But even in that case we do get a sub item. Any help on this issue will be greatly appreciated. You can also send me an e-mail at [email protected].
>
> Thanks
>
> SDSAPCON
In the substitution reasons ...mark the OUTCOME as blank for this particular 0006. I am not sure for ATP
rgds
Sai
Edited by: Sai on Mar 27, 2008 10:00 PM

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Dear Portfolio,
Inorder to get the Material Description, please follow the following steps:
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What is the difference between Material determination and Product selection ?
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Material determination or Product selection
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Reward if helps
Regards
Sai

Material requisition against production order

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--> Transfer posting by movement type
Thanks

Hi,
Procurement of RM: -
1. MM01 - First of all create materials (RM, SF, FG)
2. CS01 - Create BOM (FG > SF > RM)
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8. J1IEX - Post Excise Invoice
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1. CO40 - Convert Planned Order to Production Order (Schedule, Release Order)
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Material Rejection At Production Floor

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