Operation wise inspection

hi
my client wants the following scenario
wants to do peration wise inspection
say operation0010 to be inspected and result recording to be made and after UD only
at ck11n operation can be confirmed
similarly one cont go for the next operation confirmation(0020)till the UD OF the predecessor made
iam getting in confirmation screen ck11n a pop up box is coming specifying inspection result not done
but its allowing for next operation confirmation
plz make suggetions
sasikanth
vst

hi,
here iam putting a different scenario,
i need to do inprocess inspection for the particular material
which is used for a particular operaion,
for example
i need to do inprocess inspection for the material which is assigned for the operation 0010 in the routing
for that i can create mic for the operation,
which type of inspection type i need to chosse
plz suggest the proper flow
sasikanth
vstrajesh,
here iam putting a different scenario, as similar to earlier one
i need to do inprocess inspection for the particular material
which is used for a particular operaion,
for example
i need to do inprocess inspection for the material which is assigned for the operation 0010 in the routing
for that i can create mic for the operation,
which type of inspection type i need to chosse
plz suggest the proper flow
sasikanth
vst

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For a Production order - Operation wise Inspection Lot

Hi Experts,
Please help me out to resolve the following problems.
1. How can we create inspection lot for each operation for a production order?
If a production order has 10 operations, I will have to have 10 inspection lots for that order.
2. I have a final assembly called A with components B & C. Some other material called D has similar characteristics of B.
    But sometimes, for A, instead of B (if stock is not available), i want to use D also. Please note that, if B is not available, then
    only, I will use D. Otherwise always B only, so we cannot go with probability.
How can we map this scenario? and MRP run also should consider D if B is not there.
Thanks in advance.
Regards,
Vijay.

Dear
Answer Q1 : Go to SPRO > Production> Shop floor control> operations > confirmation> define confirmation parameters
Maintain
1)Operation sequence u2013 error when operation sequence is not adhered to
2) Over delivery u2013 Error when over delivery tolerance is exceeded
3) Results Rec. (QM)- Error message if no Insp results exist
So what these setting helps is that :
1)All operation has to be confirmed operation wise means 0010 has to be confirmed for confirming 0020 operation. SO production guys can only confirm 0040 operations only after 0030 operations is confirmed by quality personal.
2)Over delivery is not allowed means of in 0030 operation if only 50 quantity is confirmed in 0040 operation only 50 can be confirmed. Production people cannot confirm more than 50 quantities
3) Also PP personal cannot confirm operation 0030 through C011N till the result recording of that operation is done through QA32.
4)Maintain Operation Control Key -PP01 with marked Inspection Character Marked -OPJ8 and maintain this Control Key for   those operation which are required for Inspection Lot .
Now For QM stand point , activate inspection type 03 and 04 in material master. For 03 type of inspection, you have to make routing in CA01. So when you release your production order, an inspection lot will be generated. This lot will not be stock relevant. This is just to check that you production is in accordance with quality norms. Only after clearing this lot from quality you can do your order confirmation, otherwise system will give hard error due to 3rd point of prev post.
For 04 type of inspections, prepare inspection plan in QP01. Now when order is confirmed, an inspection lot of 04 origin will be created in quality, and this is stock relevant and for final inspection of production order material.
If you need you can set for early inspection as well. That will give you another intermediate stage before final inspection. Inspection points are also an option if suites your requirement.
If you need more inspections, I suggest go for manual inspection lots of 04 origins, they are created in ref to order and are not stock relevant.
Q2 : Please explore this thread for options explained for Alternative Item selection .
Alternate Item in BOM
Regards
JH

Operation wise Report of production order

Dear Experts,
I am having total 4 operations in production order .I want operation wise report ( For example ,I am having production order of 10 quantity , I want a report through which I can check how much quantity is lying in operation 10 ,20 30 & 40 )
waiting for inputs.
Warm Regards,
Satya

hi,
Work Center
CRHD Workcenter Header Data
CRCA Workcenter Capacity Allocation
CRCO Workcenter Cost Center Assignment
CRHH Hierarchy Header
CRHS Hierarchy Structure
CRTX Workcenter Text
KAKO Capacity Header
KAZY Intervals of Capacity
Routing
PLPO Routing Operation Details
PLKO Routing Header Details
MAPL Routing Link to Material
PLAB Relationships - Standard Network
PLAS Task List - Selection of Operations
PLMZ Component Allocation
PLPH CAPP Sub-operations
PLFH PRT Allocation
PLWP Maintenance Package Allocation
PLMK Inspection Characteristics
Bill of Material
STPO BOM Item Details
STPU BOM Sub Items (designators)
STKO BOM Header Details
MAST BOM Group to Material
STZU BOM History Records
STAS BOM Item Selection
STPF BOM Explosion Structure
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How to get Operation wise Time for a list of Production Orders

Dear Sir,
We have a list of Production Orders numbers and need to know the operation wise time duration for these production orers (off course the desired time is same as mentioned in the routing for the relevant component)
Kindly guide us as how can we get these timing details .
Rgds
Sonia agarwal

Sonia,
I hope your are refering to setup time, process time, teardown time in the production order.
use report COOIS for it.
In the 'List choose operation.
Give input for the production orders in the slection scren. Execute.
In the report select the columns as per your requirement.
Hope this helps you.
SmanS

Operation wise fuel consumption details.

Dears,
How can we get the operation wise raw material consumption details. For example in an order I am having 5 operations. Each operation requires some fuel consumption. Fuel is my BOM component. I need to issue the quantity of fuel for each operation. Again in the report also... I need the details of fuel consumption operation wise. How can we divide the total quantity of fuel to different routing operations. one way is I can maintain different line items in BOM. Is there any other way of doing it? How can get it in report?
Regards,
Surya.

Hi,
I don't think so that there is such report which will give you operation wise consumption but you can make that fuel consumption as a activity type in ur standard value key and make some std value to put it in the routing, then if you go for operation wise confirmation then in that screen you will be able to put the consumption details in it.
you can take a report of that also in COOIS.
order wise consumption you can get from order report itself
reward poits if you find it useful.

Which table can give Operation wise Machine/Labour Std Value Time

Dear Sir,
We need to know the Table name which can be used to get Operation wise Machine/Labour Std Value Time for a given Production Order .
Using CO03 . we can get Std Values displayed for the Machine/Labour Time by double click on the operation . Using Help , it shows that displayed is based upon the structure AFVGD .
Kindly help us to know that using which table , structure AFVGD is fetching this required data filed value .
Rgds
Sonia Agarwal

Dear Soni,
Plz refer my reply from this thread
[table that contains planned labour hours of operation;
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Madhu

Segregate the scrap as an operation wise during operation confirmation

Hello PP Gurus,
One FERT item's BOM contains 4 HALB items in which 3 are mentioned as an negative qty, ( it may be reusable scrap using in production again), and having 5 operation sequence. The problem is while confirming first operation itself the whole scarp value is generated for those 3 HALB items which are mentioned as an negative value. I want to segregate the scarp value for each and every operation or at least any of operation by qty wise or percentage wise. Is it possible to maintain it in system? and also is it possible to control by order type wise?
Is there any setting to do meet this requirement?
No manual material issue , during confirmation material are issued/generated by using back flush.
Thanks

Hello Mr.Devendra,
Thanks for your reply. I want to do an settings for component allocation by operation wise while during the production operation confirmation. Is there any option or SAP User exit and enhancements?
For example, a FERT 'A' having as an sub assembly 'B','C','D' and having 5 operations(10,20,30,40,50)in Routing. In these 'B' mentioned as an positive qty and the remaining 'C','D' are mentioned as an negative qty. while doing confirmation components are allocated for first operation(10) itself. i want to allocate the component for operation wise. In my case, while confirming operation 20 only part of 'B','C','D' will be allocated and the same for segregate to operation 30,40. How can we handle this situation is there any option?
Thanks

Operation wise costing report.

HI friend,
i want to know if we want a report which requires operation wise cost analysis over a period of time for production orders.
let me know the tables which will be useful for this requirement.
Daniel.

HI,
you can get all confirmation related details from table AFRU. Operation details -AFVC.
Regards,
Krishna Mohan

Orderwise, operation wise service entry sheet(Including services ) report

Dear Expert,
Can we get Orderwise, operation wise service entry sheet(Including services ) report. with details like order type,service product, address, customer number(if any) etc.
Regards,
Vishal Thacker

i dont think any std report is available with all these data. you may have to configure yourself
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Operation wise confirmation in Production order

Hello,
I want to make a new order type where operation wise confirmation is possible in Production order scenario Presently the std order type PP01 is used , where the user is doing the confirmation at order header level but now user want to go for operation wise confirmation by using CO11.
I know we can put the confirmation parameters in OPK4 , but not aware exactly where we need to define about the operation wise confirmation.
Waiting for the reply
Regards,
Ravindra

Dear Ravindra,
The general control key settings are
PP01 - Inhouse manufactured or for the operations which are processed internally
within the shop floor or company.
PP02 - Externally processed operations.
PP03 - Auto - GR,where in no need to carry out MB31.
For each control key,you can also set whether confirmation is a mandatory or
confirmation is possibel but not required.Check in OPJ8.You can get a better
understanding.
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Mangal

Rejection qty stock at operation wise

Dear All
I have a problem for getting the Rejected quantity stock at each operation wise.
Material 'A' has 10 operations in the routing.
At each operation some qty may get rejected.
How to account the stock of rejected quantity at each operation level?
If i enter in the Rework / Scrap field in the confirmation screen, i can't getting the stock anywhere because there is no seperate material code for that operation.
I tried by creating a Seperate material code for the Rejection qty and assign it to the BOM. But it is not viable that creating seperate material code at each operation level.
Please explain me what is the standard procedure to follow.
Thanks & Regards
Bala

yes
stock will not be upadate unless until u maintain the material as negative qty in the bom if u know rejection qty is knwon before planed order creation.
i think in your case rejection qty is known at the time of confirmation, for this u declare rejection qty as scrap in scrap filed at the time of each operation,after that clcik on goods movemnt button,there u can add manually material name and storage location and movement type is 531 ,on which material u want to post the stock.
Edited by: sukendar neelam on Jan 22, 2009 8:22 AM

Operation wise costing

How to track operation wise costing during confirmation. i.e, how to findout the cost involved related to raw material , labour,overhead costs etc for each operation wise.

Check the costing report S_ALR_87013127
for Ind Order Check KKBC_ORD
Edited by: Abhijit Gautam on Oct 19, 2011 3:37 PM

Function module/BDC/BAPI for Component allocation operation wise

Dear Experts,
I need your help on Component allocation in Routing (CA02) per opertion wise.
Currently we are assigning the Component individually per operation manually
The problem is if a BOM is having 500 Components/Materials and there are 10 operations then we need to assign these 500 components to that particular operation manually which is tedious job & killing a lot of time.
I need your help if any Function module or BAPI or BDC is there to allocate these components per operation wise.
Or any other process which can done easily on this component allocation operation wise
rgds
gsc

Hello GSC, (and of course anyone able to help me)
taking account of the date of the message (2008) i think you have finally encountered a solution to your issue ?
Well, now i have got the same problem than you before.
My requirement is to modify the component allocation in a routing by using change document.
I found the bapi /SAPMP/BAPI_ROUTING_PROCESS. I have spend few days to make it work without success.
Iam still facing error message. Futhermore i have read trough a SAP note that this BAPI could not work properly in some case.
Considering that Iam trying to study other solutions (BDC ?).
Please, i would appreciate if you give me some advice on this problem.
Thank you very much.
Best regards,
C.S

Operation wise total required hours for planned order in given date range

Hello Experts,
My client wants the report to check the capacity utilization of the work centers for the all planned order in particular date range.
Is their any standard report which gives the work center wise operation wise total required hours? or which table should I use to make the customize report so that I will get total required capacity & available capacity.
Thanks in advance for use valuable suggestions.
Sagar

Hi Mario,
Thanks for your reply,
In CM01 or CM05, we are getting requirement on weekly basis.How to get that report on daily basis? I want to give the input as a date range of the planned order.How to go for that?
Edited by: SAGAR GOLIWAR 226 on Jul 3, 2011 8:16 AM

How to confirm operation wise confirmation.

Hi,
   please tell me how to confirm operation wise confirmation in details.
       Thanks
        parag

Hi Parag,
Confirmation against a production order can be done in 2 ways :
1. Confirmation against each operation of an Order can be done in Tcode : CO11 /CO11N
2. Order Confirmation can be done in Tcode : CO15.
My understanding about your problem is you want to confirm operation wise and the procedure for the same is goto Tcode : CO11N and enter the production order number and Operation number say 0010 and enter the Yield/ Scrap qty and save it. If there are any components assigned to operation 0010 as back flush in routing / order, then system will consume those bom items with movement type 261. You can check the components which are assigned to this operation with backflush in teh goods movement Tab screen in Tcode : CO11N itself.
Next Enter the Prod order number and the next operation number say 0020 and enter the same yield qty as operation 0010 or different qty and save it. If any back flush items are assigned to this operation then on saving system does goods issue (with movt type 261) for those items.
After saving you can check the goods movement in the prodution order Tcode : CO03. Goto document goods movement s and chk the same. For showing this the order type dependent parameters should be configured for the same.

Operation wise inspection

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