Planned Order Rates

We run detail scheduling for our plant. We often change the duration of the planned order to either run longer or slower than what was created by the system (based off of the rates). If we change the planned order quantity the rate of the planned order will change back to original and the duration will change based off the new planned order quantity. How can I prevent the rate from reverting back to its original rate if we decide we want to change the planned order quantity after the rate has been changed?
Just in case you are wondering. We often change the duration of planned order or process order letu2019s say from 5 hrs to 8 hrs to fill in a shift and at the last minute we may decide to build more.
Thanks
Rob
Thanks

Hi,
If i understand you correctly,currently your planned overhead rate is 3% and you wants to change to 2%.
if this is the case goto your Overhead rate in configuration and copy overhead rate key which is with plan overhead type(2). and change 3% end as of today and copied one with new rate (e.g 2%) as of tomorrow and till end of life(12/31/9999)....
hope this helps you.
Thanks,
Rau

Similar Messages

How to Close Planned Overhead Rates after production order/ CK40N

Hi,
While creating production order,it will pick planned overheads from Costing Sheet.After closing the production Oder,how will we close the planned overheads?
For example: We have maintained the planned overheads as 3% in the costing sheet.Over a period of time we have observed the actual overheads is only 2%.How to deal with this in the system.In this case how to close the planned overheads which we got from costing sheet?
Kindly advice me
thanks
Sunitha

Hi,
If i understand you correctly,currently your planned overhead rate is 3% and you wants to change to 2%.
if this is the case goto your Overhead rate in configuration and copy overhead rate key which is with plan overhead type(2). and change 3% end as of today and copied one with new rate (e.g 2%) as of tomorrow and till end of life(12/31/9999)....
hope this helps you.
Thanks,
Rau

REM Planned Orders being generated with Order type LA instead of PE

Hi All,
I'm running the Repetitive Manufacturing scenario and when I execute the MRP run for my Planned Independent Requirements, Planned orders are automatically generated with the order type LA. I understand that for repetitive manuf., planned orders should have the order typ PE.
Is there something missing in config? How can I get the orders to be generated with the Order type PE??

HI,
Check the following settings which is required for REM
1. Master Data -
- Create Material master - MM01
-Create BOM - CS01
-Create rate Routing - CA21
Create Rem profile - SPRO ->Production planning -> Rem.Manuf->Control data or use existing one
Assign Bom seelction method = 2 & 3 (Prod version) in MRP view
Rem MFG indicator - mrp view in MM01.
Assign the REM profile to a material - MRP view in MM01.
create Valid Production version - MRP view in MM01 & Check Rem mfg ind
Assign the BOM and routings in Prod. Version
2.For Preliminary Cost Estimate:
Create version specific product cost collecter for Header material and preiminary cost estimate - KKF6N as per the settings in Rem profile. -
3 For standard cat Estimate.
create std Cost estimation(CK11n)
std cost Estimation Mark & release(CK24)
Thanks
Hrishi

Creating Production Order from Planned Order

Hi,
We are trying to use the BAPI 'BAPI_PRODORD_CREATE_FROM_PLORD' to create Prod. Orders. But it is failing with the message, 'Cannot be saved. Maintain serial no.' Now, the problem is there is no input parameter in this BAPI for providing the serial numbers. Our current Z program manually generates the Serial Numbers and uses BDC for 'CO48' to create the Prod. Order but has a horrible performance and for that reason we are trying to switch to BAPI instead).
Now, the question is how best to achieve this objective: Use the BAPI to generate Prod. Orders from Planned orders with user-given serial numbers when there is no input option in the BAPI?
I think of couple of options but not sure how good they are:
1) Can we create/attach the serial numbers to the equipment/material first and then create production orders?
2) Use implicit enhancement to add another parameter to BAPI and use it instead. This one seems little technically complicated because the BAPI itself calls tons of other programs (including CO48) to create Prod. Orders so the right place to insert the numbers might be difficult.
Any clues how to solve this problem would be appreciated..
Thank you

Hi,
REM manufacturing is simpler way to book the production.
What is needed for REM is first question.
1) REM profile
2) Material on REM with this profile and REM tick
3) Have normal BOM and routings/ rate routings and work center
4) Define Production Version
5) Define Product Cost Collector on which all costs are booked whenever you do your confirmation thro MFBF
Having defined these master, once you run MRP you get planned order of PE type. It was earlier also callled as RS i.e Run Schedule.
By using MFBF, backflushing transaction can book the production. REM is period based type of production booking unlike discrete where you make a production order of particular material for some dates, it is lot based production booking.
Hope it is clear.
Srini

Process after planning activity rates in CO

Hi:
My question may sound very basic to you but please bear with me as i am new to this process. I have defined planned activity rates for two cost centers in CO.. Now i want to do the PP process using these cost centers. These cost centers contains rate for FOH,VOH and LABOR. I want to do PP process because only then i will be able to create standard cost estimate run and actual price calculation with variance analysis. We open process order as we are in fast moving consumer group company. Please guide me through the process. Any help will be highly appreciated.
Br

Hi,
If standard cost estimate is your goal, process orders have nothing to do with it.
Afterwards, you will be able to do cost object controlling, to control production costs.
These subjects are vast, and I don't think that you should expect to learn them in such a forum. Nevertheless, provided that your CO settings for standard cost estimate exist and are correct, on the PP side you need to have the so called "quantity structure", which basically covers your variable costs; in other words, a BOM and a Master Recepie.
In the phase of a MR you use a resource; you should link the cost center to the resource, and the avtivity type to the phase standard values.
Then you are able to run the SCE. There's also a later procedure of releasing these estimates.
Production cost controlling is even more complex.
In general, I think that it is a good idea that you get help from a knowledgeable person in the beginning.

REM scheduling in planned order

Hi,
I am using repetetive manufacturing. I have maintained Forward scheduling in transaction OPU5 and selected the selection ID 02 for rate routing for detailed and rate based scheduling.
Planned orders are created from MRP. When I check the planned order deatails, in the Det.Scheduling tab it shows scheduling type Forward and in the Production rates tab it shows backward scheduling. I have maintained Forward scheduling in OPU5. So the production rates tab shows different scheduling type. How?
can any one explain this.
thanks and regards
murugesan

HI
Check the entry parameters for the planning table in OS80 .
check and revert
Regards
Anupam Sharma

Conversion Planned Order to Production Order

I am trying to convert planned order to production oder with the transaction code: MD04
I am getting this error when I try to convert planned order to production oder:
Scheduling parameters are not defined for production orders
Message no. CT604
Diagnosis
No scheduling levels have been defined for production orders in Customizing for plant T024, order type PP01 and production scheduler * . You cannot conduct any scheduling until a selection ID for detailed planning, rough-cut planning or production rate planning has been entered. The selection ID determines the priority for the selection of the routing according to the criteria task list usage, type and status.
Moreover the scheduling type must be maintained.
Procedure
Maintain the scheduling parameters by entering a selection ID for detailled planning, rough-cut planning or production rate planning and select the scheduling type.
I have retraced my steps and checked all the configuration for scheduling parameters and they all seem accurate. I am lost as to how to keep going and where to look to correct my mistake. Can someone please guide me further so that I can convert planned orders to production order. Thank you for your time.

Dar,
???? Now I am wondering how you were able to
...checked in the following places:
Define Production Scheduling Profile
Define Production Scheduler
Define Scheduling Parameters for Operations
At any rate, basic questions by students are best addressed in one of the 'Community Discussion' forums, such ast Test and Playgound Try SCN Features
As always, in the T&P forum, like this one, it is expected that the questioner will first perform their own basic research, before posting a question, according to the rules of engagement.
Best Regards,
DB49

Plan Activity rate coming wrong

Hi Gurus,
Plan Activity rate coming wrong while im creating production order.
In kp26 the prices are assebly 500 rs and Set up IS 500 RS.
In routing hours maintained is assemly 200 , setup 200 hrs
price should come in production order as assebly 100000 and set up is 100000,
but system not calculating price as above , its give price as 95000(apox) for assebly and set up is 97000 like that its showing.

Hi
The issue seems to be with Periodic Rate and Average rate for the year
Check your Valuation Variant for Prod Orders as to which rate it uses Vs which rate you want
br, Ajay M

Error while creating a Planned Order

Hi SAP Experts,
I have an error encountered while creating a Planned Order which is "Mode linkage problem with mode number".
Diagnosis:
An application program called an LCA routine and the following error occurred:
An order has at least one condition with mode linkage with the same mode number. The activities of this condition must have compatible modes. The modes are compatible when each mode of one activity has a mode for the other activity with the same mode number. The first activity that violates the condition is given in the return code table in ABAP.
Please enlighthen me what is this error and what should be done to this error.
Thanks in advance,
Raymond

Check the PPM or PDS being used in the Planned Order.
Most likely you have a Setup Activity followed by Produce Activity. However the Mode (i.e. Resource) used in the two activities are different. The same Mode needs to be used both in Setup and corresponding Produce activity.
Hope this helps,
somnath

Creation of SNP planned order based on PDS

Hi,
I'm a APO developer and I have the following problem:
I would like to create a SNP planned order based on a PDS (like e. g. in the planning book when you input a number into a cell in the "Production (Planned)" line).
Up to now I've only managed to create such an order without using the PDS.
Can you name me a function module which allowes me to do that?
Thanks in advance.

Hi,
I've now managed to create this kind of order.
I set a breakpoint at the function module /SAPAPO/DM_PROD_ORDER_CHANGE and checked how it was filled in the planning book.
For those who want to know:
INCLUDE /sapapo/constants_om.
CONSTANTS:
    lc_order_type_1f        TYPE /sapapo/om_order_type VALUE '1F'.
DATA:
    ls_prod               TYPE /sapapo/msnp_prod,
    lt_prod               TYPE /sapapo/msnp_prod_tab,
    ls_sources            TYPE /sapapo/sources,
    lt_sources            TYPE /sapapo/sources_tab,
    lv_matid              TYPE /sapapo/matid,
    lv_locid              TYPE /sapapo/locid,
    lv_vrsioid            TYPE /sapapo/vrsioid,
    lv_tstfr              TYPE /sapapo/timestamp,
    lv_tstto              TYPE /sapapo/timestamp,
    lv_simsession         TYPE /sapapo/om_simsession.
lv_vrsioid = '000'.
* Create SimSession
CALL FUNCTION '/SAPAPO/TSIM_SIMULATION_CONTRL'
    EXPORTING
      iv_simversion              = lv_vrsioid
      iv_simsession             = lv_simsession
      iv_simsession_method = 'N'
      iv_perform_commit       = space
    EXCEPTIONS
      lc_connect_failed        = 1
      lc_com_error             = 2
      lc_appl_error            = 3
      multi_tasim_registration = 4.
IF sy-subrc <> 0.
* MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
*         WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
ENDIF.
* Get PDS
CALL FUNCTION '/SAPAPO/MSDP_SNP_PPM_VALIDITY'
    EXPORTING
      iv_vrsioid      = lv_vrsioid
      iv_matid        = lv_matid
      iv_locid        = lv_locid
      iv_tstfr        = lv_tstfr
      iv_tstto        = lv_tstto
      iv_planstart    = lv_tstfr
      iv_planend      = lv_tstto
    CHANGING
      ct_sources      = lt_sources
    EXCEPTIONS
      wrong_interface = 1
      error_occured   = 2
      OTHERS          = 3.
IF sy-subrc <> 0.
* MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
*         WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
ENDIF.
READ TABLE lt_sources INTO ls_sources INDEX 1.
ls_prod-version       = lv_vrsioid.
ls_prod-matid         = lv_matid.
ls_prod-locid         = lv_locid.
ls_prod-plobid        = '9AMALO'.
ls_prod-tstmp         = lv_tstfr.
ls_prod-catgr         = 'PP1'.
ls_prod-categ         = 'EE'.
ls_prod-categ_prku    = 'EE'.
ls_prod-categ_prse    = 'EL'.
ls_prod-kz_prod       = '9APPROD'.
ls_prod-kz_prku       = '9APPROD'.
ls_prod-kz_prse       = '9ADMDSE'.
ls_prod-produ         = '1000'.
ls_prod-proid         = ls_sources-trpid.
ls_prod-mosta         = gc_new.
ls_prod-order_type    = lc_order_type_1f.
ls_prod-is_fixed      = 'X'.
ls_prod-snp_is_header = 'X'.
APPEND ls_prod TO lt_prod.
CALL FUNCTION '/SAPAPO/DM_PROD_ORDER_CHANGE'
    EXPORTING
      ic_database           = 'LC'
      ic_application        = '4'
      iv_simsession         = lv_simsession
      it_prod               = lt_prod
      iv_netch              = 'X'
    EXCEPTIONS
      material_not_supplied = 1
      location_not_supplied = 2
      OTHERS                = 3.
* Merge simulation version (to commit order changes)
CALL FUNCTION '/SAPAPO/TSIM_SIMULATION_CONTRL'
    EXPORTING
      iv_simversion                = lv_vrsioid
      iv_simsession                = lv_simsession
      iv_simsession_method         = 'M'
    EXCEPTIONS
      lc_connect_failed            = 1
      lc_com_error                 = 2
      lc_appl_error                = 3
      multi_tasim_registration     = 4
      target_deleted_saveas_failed = 5
      OTHERS                       = 6.
IF sy-subrc <> 0.
* MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
*         WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
ENDIF.

Issue in creation of Planned Order

Hi all,
There is a customer requirement on 08.02.2010 and there is shortage quantity as we don't have enough stock in the warehouse to cover the cust req. So when I run the MRP, planned orders are not getting created on 8th. Can you please tell me what could be the reason?
Regards,
Brijesh

Hi,
Are you saying that the planned order is not getting created at all or is it being created for an earlier date?
If it is not being created at all, check in your sales order, whether the schedule line category is CP i.e. MRP relevant & in MD04 you notice the demand. Also check if the material is MRP planned & has a planning file entry (check using MD21, if no entry, make an entry via MD20).
If it is being created, but at an earlier date, then check the lot sizing procedure. It could be that the lot sizing procedure is weekly or monthly & system has combined the needs & put a supply proposal at an earlier date.
Check the above & revert with additional info if it does not resolve the issue.
Regards,
Vivek

User exit/ badi needed for planned order create/change,collective ATP check

Dear All,
I'm looking for a user exit/ badi which can be used for planned orders at the stage of
mass collective availability check (COMAC tcode) update; or at some other relevant stages of mass update of planned orders.
I need after collective availability check to perform the following:
1) to copy date from "total comitment" field on header tab of planned order and paste it (replace old date) to order finish date on header screen
then
2) to start a scheduling.
Very appreciate your help.
Best Regards,
Andrey
Edited by: Andrey Kruglov on Apr 15, 2010 3:06 PM
Edited by: Andrey Kruglov on Apr 15, 2010 3:07 PM

Dear,
Use the BAPI : BAPI_PLANNEDORDER_CHANGE
Or use the function module MD_SET_ACTION_PLAF for Schedule planned order.
and the transaction MDAC Execute action for planned order
This function module includes the following actions:
Explode BOM
Explode BOM, check availability
Check availability, only explode BOM in the case of a requirement
Check availability, do not explode BOM
Reset availability
Change planned order data
Schedule planned order
Delete planned order
Assign the key for the respective action control to the materials in the material master (MRP 4 view).
Please refer this thread,
Re: MDVP for collective orders
Regards,
R.Brahmankar

MD06 Issue - Planned orders not getting displayed

Hello,
Planned order with the exception "Newly created order proposal" does not get displayed in MD06 with the option "Only Unprocessed MRP Lists" in the processing indicator.
I am running MD06 report with the following parameters:
Plant
MRP Controller
Exeception Group - All exception selected except 8-Terminations
Processing indicator - Only unprocessed MRP LIsts, Only with new exceptions
My material which has a newly created planned order thorugh MRP run with exception "1 - Newly created order proposal" does not get displayed.
Only when I specify Only processed MRP lists or All MRP LIst in the processing indicator, this material gets displayed. The planned order is for a Stock Transfer order to this plant (receiving plant). How is the MRP LIst processed?
Please help me out with this issue.
Sincerely,
Ketan

Hi Ketan,
When you execute the MD06 report, you would find a column with the heading CI, if am right it would be just after the MRP cntlr, here you would find a Pencil & a tick mark. If you find them both, it means the row is unprocessed, but if you find only a tick mark it means that the row is processed.
So now check for the planned order, it would be just a tick mark & hence would be showing only for the processed MRP list or all MRP lists.
To process a row or unprocess, just click on the icon & it changes.
Check & revert if it answers your query.
Regards,
Vivek

Restrict Product Allocation if Planned order is not getting created

Hello All,
We have a scenario that when ever a Sales Order is getting created, Product allocation assignment will be done automatically and planned orders will be created for that requirement in APO.
There are some cases where in because of wrong Variant Configuration, Planned orders wont be created. Our requirement is to delete the Product Allocation automatically or to stop the product allocation assignment if the planned orders are not created.
Do we have any standard setting for doing so or Kindly suggest me some BADI's which can be used for it.
Thanks in advance.
Best Regards,
Srinivas.D

Srinivas,
A rather odd requirement.
Have you tried in SCM APO 'Maintain check instructions' to perform the product check first, then allocation? I would think that if the product check failed, then allocation would not be consulted, and no allocation therefore assigned.
IMG > APO > GATP > General Settings > Maintain check instructions
Best Regards,
DB49

Planned Order to Purchase Order report in SAP

Dear All
The Business process is Planned Order - Converted to Purchase Requsition - Converted to purchase order .
Is there any report in SAP , which shhows the direct link between Planned order to Purchase Order ?
Regards
Shyam

I have never seen a standard report, build a query based on tables PLAF, EBAN and EKET should be involved

Planned Order Rates

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