Problems with bursting that fail to generate PDF, but still sends email!

per subject. Essentially I have built a test where the bursting engine is emailing recipients, however the bursting engine is somehow failing to generate a PDF output. The bursting engine essentially fails and I can capture the error, but emails are still sent and without attachments!
Captured exception:
[050106_095850822][oracle.apps.xdo.batch.DeliveryHelper][EXCEPTION] java.io.FileNotFoundException: /tmp/050106_095850733/63.pdf (No such file or directory)
at java.io.FileInputStream.open(Native Method)
at java.io.FileInputStream.<init>(FileInputStream.java(Compiled Code))
at java.io.FileInputStream.<init>(FileInputStream.java(Inlined Compiled Code))
at Oracle.apps.xdo.batch.DeliveryHelper.getEmailDeliveryRequest(DeliveryHelper.java(Compiled Code))
at oracle.apps.xdo.batch.DeliveryHelper.addRequest(DeliveryHelper.java(Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.deliverDocumentOutput(BurstingProcessorEngine.java(Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.processDocument(BurstingProcessorEngine.java(Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.burstDocument(BurstingProcessorEngine.java(Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.globalDataEndElement(BurstingProcessorEngine.java(Inlined Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.endElement(BurstingProcessorEngine.java(Compiled Code)
at oracle.xml.parser.v2.XMLContentHandler.endElement(XMLContentHandler.java(Compiled Code))
at oracle.xml.parser.v2.NonValidatingParser.parseElement(NonValidatingParser.java(Compiled Code))
at oracle.xml.parser.v2.NonValidatingParser.parseRootElement(NonValidatingParser.java:301)
at oracle.xml.parser.v2.NonValidatingParser.parseDocument(NonValidatingParser.java(Compiled Code))
at oracle.xml.parser.v2.XMLParser.parse(XMLParser.java(Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.burstingRequest(BurstingProcessorEngine.java(Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.burstingEndElement(BurstingProcessorEngine.java(Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.endElement(BurstingProcessorEngine.java(Compiled Code))
at oracle.xml.parser.v2.XMLContentHandler.endElement(XMLContentHandler.java(CompiledCode))
at oracle.xml.parser.v2.NonValidatingParser.parseElement(NonValidatingParser.java(Compiled Code))
at oracle.xml.parser.v2.NonValidatingParser.parseRootElement(NonValidatingParser.java:301)
at oracle.xml.parser.v2.NonValidatingParser.parseDocument(NonValidatingParser.java(CompiledCode))
at oracle.xml.parser.v2.XMLParser.parse(XMLParser.java(Compiled Code))
at oracle.apps.xdo.batch.BurstingProcessorEngine.process(BurstingProcessorEngine.java:1191)
at oracle.apps.xdo.batch.DocumentProcessor.process(DocumentProcessor.java:213)
at xxsyk.oracle.apps.xxsyk.xdo.server.BurstingEngine.process(BurstingEngine.java:410)
at xxsyk.oracle.apps.xxsyk.xdo.servlet.BurstingEngineServlet.doGet(BurstingEngineServlet.java:56)
at javax.servlet.http.HttpServlet.service(HttpServlet.java:499)
at javax.servlet.http.HttpServlet.service(HttpServlet.java:588)
at org.apache.jserv.JServConnection.processRequest(JServConnection.java:456)
at org.apache.jserv.JServConnection.run(JServConnection.java:294)
at java.lang.Thread.run(Thread.java:570)

To prevent emails from being sent, I implemented the BurstingListener and would check for the existance of document files. If they don't exist, I throw a NullPointerException which kills the bursting process without causing an email to be sent. My implmentation is as follows:
public void afterProcessDocument(int requestIndex,int documentIndex, Vector documentOutputs) {
// Fetch the attachments file locations.
Object[] arr = documentOutputs.toArray();
// We will flag if any files could not be found.
boolean fileNotFound = false;
// Loop for each temp document file...
for (int i = 0; i < arr.length; i++) {
// Report on this file's existance and raise a flag if not.
File file = new File((String)arr);
if (!file.exists()) {
fileNotFound = true;
// OK, there was a problem so force the bursting engine to abort.
if (fileNotFound)
throw new NullPointerException("Bursting Engine did not process some or all documents.");

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