Production Order Material Staging

Hello Everyone,
I was wondering if there is a way that you can change SAP so that it picks the raw materials by batch number instead of reciept date for production staging, at the company I workwe use part of the raw material but then send back to stores, the raw material will go to the back of the list for picking (picking uses FIFO on reciept date), but if SAP looks at batch number it will be picked first again, is this possible?
Kind regards
Frankie

Hi Vivek,
Thanks for your reply, I'm not sure if i'm going off on a tangent.
I have been looking at configuring new strategy types,search strategies and search procedure to change the way our system stages raw materials to production, now by GR date we would like batch number, another forum post has told me too look at this method, does this sound like overkill to you? or is it just the case that you implement the user exit you mentioned?
Very kind regards
Frankie

Similar Messages

Show batch clasification char val of the production order material in COOIS

I want to display a characteristic value entered in the material batch classification of the production order material in COOIS report.
Ex: I maintain material stock code in material batch classification. Within the same material there can be multiple stock codes which is similar to dye lot number. I created production order for that material. I want to display that batch classification characteristic of the material in a separate column when display production orders of that martial in COOIS.

Dear,
Have you use the process batch? The classification characteristics of each process batch created for a production order are compared with the actual configuration characteristics.
If different characteristics are used for the classification, that is, if characteristics do not exist in the configuration, these characteristics are flagged as green by default in the detailed display.
Call interface:
An interface (parameter of the function module) can be used to call function module MILL_PC1_COMP_LIST outside C003, C011N from COOIS.
Or Call Transaction SE38 report PPIOA000 execute it.
You can refer the OSS note 519649 for it.
Regards,
R.Brahmankar

PRODUCTION order material configuration info

HI,
any one please let me know how can i get production order material configuration information.from which table we can get this info or is there any function module
to get this info.
Thanks & reagrds..
Anil.T

check this include Program , u will find out list of FMS
<b>LCOOCCUXX</b>
regards
prabhu

Exit to transfer SD item text to Production order material text

Hi Experts,
I have a requirement to copy the sales order item description into the material description of the production order .
I guess I need to do the same, using exit enhancement.
please guide me on this.

Hi prasann
go to this thread it will be helpful
How to copy sales order item text in to purchase requisition

Production order material change report

Hi,
Is there any standard report to find out the list of materials added, changed or deleted in production orders by a specific persion?
If not, which tables can I query to get the data?
Thanks,
Sincerely,
Nicky

Hi,
There is no such standard report available.
You can have ABAP development with tables CDHDR and CDPOS.
Worning: using these tables the system performance issue may come.
Cheers,
Satish Purandare

Material staging indicator not populating in prod order WM pick list item

Hello,
I have an issue with material staging in an prod order
1) PP-WM interface is activated
2) Control cycle for material is created
3) Production storage location is created for material
4) storage type is 100 for production
5) There is one discontinued material and also the follow up material
6) stock of discontinued material is zero and requirement are passed to follow up material
When we confirm the order the stagging indicator for both follow up material as well as discontinued material automatically populates zero (Non relevence to pick list items) where as it should be one (1 - for pick list items).
One more issue user has manually inserted discontinued material as well as follow up material in production order change mode.
In the BOM of a main material both discontinued as well as follow up material is there with some quantity as a component.
For the same work center, control cycle , production storage location the indicator is populating.
These two material (discontinued as well as follow up) are appearing twice in the WM pick list screen where first two line items are OK and populating indicator "1". But in line item last and second last indicator is not there.
My question is why the stagging indicator is not automatically populating in the production order WM pick list screen in front of components.

Unfortunately, WM material staging via production orders is not possible
from the pull list. Please see the long text of message RMPU 311
(WM material staging for production order reservation not possible):
"You cannot carry out a WM material provision for pick parts from
production order reservations in the pull list". The reasons for this
are cleary explained in the SAP on-line documentation via the
following path :
Logistics -> Logistics Execution -> Warehouse Management Guide ->
Goods Issue -> Goods Issue for Production Supply ->
Material Staging for Repetitive Manufacturing
See the following under the Selection heading :
The choice of the selection type influences which types of WM material
staging are supported in the pull list. However, the pick parts can be
staged via RS headers/planned orders but not with the current BOM
explosion. The release order parts, on the other hand, can also be
staged if the current BOM is used for calculating the dependent
requirements.
WM material staging via production orders is not possible from the pull
list.
I think you may try in CO02 or COR2 for production order or process order.

HU managed material consumption against Production Order

Hi Gurus
I am struggling to determine how we will consume HU managed goods in production. The scenario is for the rework or repack of finished goods.
1)      The HUs are staged to the production area (either PSA or ST 914 in WM) based on need for rework or based on a production order
2)      Production Order is confirmed and the inventory on HUs is goods issued.
There are a few variations:
Ø In a rework the HUs are reused with a reduction; that is, they will send in 100 pallets to be reworked and get back say 90. In this case they would reuse the 90 HUs and the remaining 10 would be inactive.
Ø It is also possible that 100 HUs are staged to production and not all the inventory is consumed in the production order.
The basic question is:
How do we capture the actual HUs used in the production order or staged but not consumed in the production order?
Any kind of help will be highly appreciated,
Thanks
SK

dear SK
if i understand your process correctly - you're after the "Post Goods Issue with HU via Production Order"?
as far as i know:
-you create a production order and release it;
-WM creates a pick request from which you can create a transfer order. the execution of the transfer order results in the components that are managed in HUs at the storage location, being withdrawn and made available for production;
-you post the goods issue. depending on your organizational structure you can either use an outbound delivery or a transfer requirement as a picking document.
good luck!

User-exit to update material component in a production order with a batch

I am looking for a solution to update a production order material component with a batch number what is stored in the configuration of a sales order. The production order is defined for salesorder related production. How can I update the field RESBD-CHARG in the production order.
Tried already the exits PPCO0001, PPCO0008, PPCO0021. Also looked for a solutions with batch search stratgegies, but I have no idea kind of possiblities I have here. Other problem is that we are stil on release 4.7.
Hopefully some can help me with a solution.
Regards,
Peter Geurts

Dear
You have to update the batch in a production order component via RFC Call of BAPI_ALM_ORDER_MAINTAIN.You should also pass operation number to T_COMPONENT and T_COMPONENT_UP
T_COMPONENT-ACTIVITY = Operation Number
You need to pass the following tables
IT_METHODS should have 2 values
Refnum - '000002'
Objecttype - 'COMPONENT'
Method - 'CHANGE'
Objectkey - 300054 (Prefix the zero's)
Append IT_METHODS
Method - 'SAVE'
Append IT_METHODS
T_COMPONENT should have the following values
RESERV_NO - Reservation number ( you can see in production order)
RES_ITEM - Reservation item ( you can see in production order)
BATCH - populate the required value
APPEND T_COMPONENT
T_COMPONENT_UP should have the following values
BATCH - 'X'
APPEND T_COMPONENT_UP
Or else look at BAPI 'BAPI_MATERIAL_GETBATCHES'. This might help you.....
CALL FUNCTION 'BAPI_MATERIAL_GETBATCHES'
EXPORTING
material = MATERIAL
BATCHNUMBER =
plant = PLANT
expirydatefrom = DATE
Hope this will be useful
Regards
JH
Edited by: Jiaul Haque on Sep 12, 2010 11:14 PM

HU consumption against production order

Hi Gurus
I am struggling to determine how we will consume HU managed goods in production. The scenario is for the rework or repack of finished goods.
1)      The HUs are staged to the production area (either PSA or ST 914 in WM) based on need for rework or based on a production order
2)      Production Order is confirmed and the inventory on HUs is goods issued.
There are a few variations:
Ø In a rework the HUs are reused with a reduction; that is, they will send in 100 pallets to be reworked and get back say 90. In this case they would reuse the 90 HUs and the remaining 10 would be inactive.
Ø It is also possible that 100 HUs are staged to production and not all the inventory is consumed in the production order.
The basic question is:
How do we capture the actual HUs used in the production order or staged but not consumed in the production order?
Any kind of help will be highly appreciated,
Thanks
SK

Hi
below are the two basic scenario for which I am looking for solutions:
The clientu2019s product is glass packaging, essentially bottles (beer, wine, etc.). They are often shipped in cartons that are stacked on pallets.A FG(material number) is defined by the glass container plus the packaging configuration (including carton, stack height, etc.).
Scenario 1: Customer orders bottles in cartons in a 8 cartons high SKU, all SKUs in stock are the 10 cartons high SKU. A repack production order is created to take the 10-high pallets and repack them to 8-high. Sufficient 10-high pallets are staged to the PSA or 914 based on the TR. It is possible that the product on all the HUs or a portion of the HUs are consumed to make the new SKU. In the later, where not all the SKUs staged are used in production, how do we identify the HUs consumed in the production order and/or those left behind.
Scenario 2: If finished product needs to be reworked, the process would be like the above, except the product on HUs may be consumed in an open production order. In the case of rework, the goods would most likely be manually staged.
Thanks

Production Order fixed assignment ( AFS)

Hi Gurus
please help me , i am doing below mentioned scenario
1) Set the customization such that, when we release the order,
Material Staging should happen automatically.
2) Create a Production Order and save it after releasing it.
3) In CO02, delete the Fixed assignment for the AFS Raw
material and save it.
i cann't able to do step 3. while changing the Production order, system donot't allow me to change the Fixed Batch(Reservation) it saying that "Material assign for WM staging" can anybody knows why so?? does i have to change any spro's setting. or does it mean that after Assignment of Material staging , i cann't change the fixed assignment?????
please give me some idea
Thanks

This is not standard behaviour. Look for enhancements.
A relevant indicator on material master could be "Ind/coll" indicator in MRP4 view. If it is set to "1", it could induce an individual requirement like SO or WBS.
Regards,
Mario

Problem in Fixed Assignment in Production Order

Hi Gurus
please help me , i am doing below mentioned scenario
1) Set the customization such that, when we release the order,
   Material Staging should happen automatically.
2) Create a Production Order and save it after releasing it.
3) In CO02, delete the Fixed assignment for the AFS Raw
   material and save it.
i cann't able to do step 3. while changing the Production order, system donot't allow me to change the Fixed Batch(Reservation) it saying that "Material assign for WM staging" can anybody knows why so?? does i have to change any spro's setting. or does it mean that after Assignment of Material staging , i cann't change the fixed assignment?????
please give me some idea
Thanks

Hello Subham,
Why not to post your question in the group Industries / Industry Solutions General..
With addition of AFS in the subject line..
Regards,
Siva

BAPI - Goods receipt and then create transfer order for a production order

Hello Everyone
We need to do goods receipt and then create transfer order for a production order (Material for WM scenario)
We are using BAPI 'BAPI_GOODSMVT_CREATE'
      i_items-orderid = wa_afpo-aufnr .
      i_items-order_itno = wa_afpo-posnr.
      i_items-mvt_ind = 'F'.
      i_items-stge_loc   = wa_afpo-lgort.
     i_items-stge_type = '901'. "wf_styp.
     i_items-stge_bin = wf_sbin.
      i_items-entry_qnt = wf_qty.
      i_items-entry_uom = wa_afpo-meins.
      i_items-entry_uom_iso = wa_afpo-meins.
      i_items-batch      = wa_zmobtag-charg.
      i_items-move_type = '101'.
      i_items-move_reas = wl_3131.
We are passing i_items (like line of goodsmvt_item) along with other parameters to BAPI and its creating material document and Transfer order automatically. Problem is the TO created is showing destination storage bin as default storage bin( from material master).
The field goodsmvt_item-stge_bin is just changing the Source bin details. There is no field for bin in the BAPI so that we can change the Destination storage bin as per our requirement.
My requirement : Creating material doc and then TO. Material should move to specified storage bin.
Please let me know any alternate way( No BDC) so that my requirement is achieved.
Regards
Swetabh

Hi ,
can u check these fields ,
STGE_TYPE_PC     UBTYP     CHAR     3     0     Storage type for transfer posting
STGE_BIN_PC     UBPLA     CHAR     10     0     Storage bin for transfer posting
Regards
Prabhu

Sequencing of Purchase order and Good Issue acc. to Production order date

Hello ,
We are using Direct procurement scenario ,During MRP run we generate a Plan order(which have dates); which converted into Production order later.For these production order material is needed (components). And for procuring components we need to create purchase order.
Assumption :- Each component have same Procurement lead time
Our requirement is Purchase order and GI in Production order should be done sequentially, means Based on Production order date ,FIFO based Purchase orders are created and GI done in Production order. Production order with earlier production date have purchase orders earlier and we do GI in production order accordingly.
Kindly suggest

Hello Dario
Thanks for your reply. Our requirement is to put a check on system that GI for production order should be done FIFO wise
means as MRP generate 3 production order of same material each at different date , we want issance of components to be done on FIFO wise in production order
Regards
Rajeev

Transfer Order not created while performing GR for Production order

Hi, I am facing a problem while recieving stock from a production order. The system does not create a transfer requirement or a TO.
Let me give you a brief background.
This is a new functionality introduced in ECC 6.0 for working with kanban in WM.
Supply area is created for WM location.
Control cycle is created for material, supply area. Warehouse, storage type and Bin is maintained in control cycle record. When the GR is done for production order material is recieved in this bin.
1) Now when the Kanban is set empty a production order is automatically created.
2) Once the production order is confirmed the material automatically shows up in the bin.
A material document is created which shows IM movement type 101 and WM movement type 103. Also in material document Immediate auto TO checkmark is blank.
3) *PROBLEM* - System does not create a TR or a TO. the material automatically shows up in the Bin. How can we enable an auto TR and TO creation.
Following are the settings which I have already checked:
1) In IMG, WM movement type 103 has auto TO indicator set.
2) IM-WM interface for 102 movement type and 103 movement type is maintained.
The main problem is: Although the material document displays WM movement type 103 and the stock lies in WM bin, System never created a Transfer requirement or a Transfer order.
I would really appreciate if anyone can help me in this.
Thanks

Hi Mike,
I do not know this function in SAP, so these are just my ideas:
1.
System does not create a TR or a TO. the material automatically shows up in the Bin.
I think it's a normal SAP behaviour. If you do GR against a PO the quant(s) will appear in interim storage bin w/o TO. The TO is to move the quants from one bin to another, but in this case the quant comes from 'nothing' and arrives at the bin.
If you make confirmation and consume the components refering to a PrdOrd, the components will disappear w/o TO from storage type 100 + dynamic bin, because there's no TO that could move them from dynamic bin to 'nothing'.
So, these 'movements' are to change the WM stock level and TOs are not designed for this.
2.
There's difference between auto creation of TO and immediate TO creation. Please check what SAP help says in case of TOs for outbound deliveries:
http://help.sap.com/saphelp_47x200/helpdata/en/c6/f8406c4afa11d182b90000e829fbfe/frameset.htm
3.
Now when the Kanban is set empty a production order is automatically created.
So, if you remove the stock from the Kanban it triggers the creation of a PrdOrd. This is very logical in a Kanban system because it is a pull system. but your problem is not this, it's clear.
If you just created an automatic TO and would remove the stock from Kanban-bin, a new PrdOrd would be generated, and so on. As many times you remove the stock a new PrdOrd is created and this might be the reason why no TO is crated automatically. In this case this would be a push system and not kanban system.
I do not know this process but if we concentrate only on the pull system, maybe this Kanaban is to store the FG until an event (e.g. shipment) should trigger the stock removal from this bin. (just my assumption)
Please try to mark the TR creation for the movement type w/o auto / immediate TO and tell us the result (whether you get the TR if you confirm the PrdOrd).
Regards,
Csaba

Missing part list is incomplete while creating Production Order and 2 components are not shown in the list.

Hi Team,
We are facing issue for availability check. During creation of Production order, the missing part list is not complete and it should show componenet A in the Missing part list. Below is the details:
Production Order quantity: 100 kg
Componenet A required quantity: 100 kg
MMBE Unrestricted qty: 1000 kg
MMBE Reserved Quantity: 2000 kg
So as per above figures component A should come as missing part during availability check. But it is not coming as missing part. Please check and give your inputs.

Hello
The results of availability check should NEVER be compared with MMBE. As already mentioned, transaction CO09 is more appropriate.
Also, this issue has been already discussed on hundreds of threads in the past. See some examples below:
Problem with missing parts list during production order creation
issue in committing material for production order
Material Availibility check in Production orders
availability check
order is not released
As it is stated on the The SCN Rules of Engagement you should do some research before opening a thread. Therefore, please use the search tool or even google to search for similar problems before opening a thread.
BR
Caetano

Production Order Material Staging

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