ProRes 422 (HQ) QT Export out of FCP getting error on re-import

The quicktime exports I'm producing out of my FCP system need renders when I drag them back into the project, into a seq. with the same exact settings they had on export. Even if I drag my export into the same sequence it was exported from!
I'm trying to export a self-contained QT with current settings from a Pro Res 422 (HQ) 1920 x 1080 50i Sequence .
On creating a new sequence, I select the sequence preset  Apple Pro Res 422 HQ 1920x1080 50i, then cut in the media-- the media is a 90 min Pro Res 422 HQ quicktime from an online house, also 108050i.
Predictably, no render required. The frame rate, frame size, pixel shape, field, codec match between  the media and the sequence.
However, if I export  out of that sequence (using File – Export Quicktime; Self-Contained, Current Settings), then re-import the Quicktime and put it back in that same sequence or another new sequence  with the same preset settings, it needs picture render. This is only if my export selection from the sequence is at least a few minutes long. If I set an in and an out for a :30 sec selection and export that quicktime, I can play that back in the sequence with no render.
The fact that there's some difference between a 90 minute export from my computer and a 30 second export from my computer could be a clue.
Additional info-- I have tried creating a new sequence with the wrong settings preset to get the  FCP prompt "would you like to conform the sequence settings to match the file?" Then I click yes to conform settings and my quicktime export goes into the sequence-- with a red render bar. But if I then cut in the Pro Res HQ QT from the post house it will not need a render. These two QTs appear identical when I compare their item properties in FCP. On playback, in the viewer window, my export will appear a little stuttery.
Can anyone tell me what this means and if I can export a quicktime that does not need to be rendered to be played back in FCP?
Many many thanks!
I'm running FCP 6.0.5 on a 2 x 2 GHz Quad Core with 11 GB Ram. Mac OS 10.5.6. I have media running off of 2 external drives, connected via eSATA. Drive Speed on the externals-- need to double check.

The Error I referred to in the title -- I am getting the message "clip settings do not match any sequence presets" when I try to cut my export into a sequence. Seems bizarre because it just came out of a sequence preset, not a custom sequence, using "current settings."

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    Message was edited by: Edward A. Oates
    Message was edited by: Edward A. Oates

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    Message was edited by: Edward A. Oates

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