PRT PRODUCED INHOUSE

HI THR ,
HERE THE CLIENT IS PRODUCING PRT (diE) IN-HOUSE .
WHAT WILL BE THE CHANGES IN THE MASTER DATA (MAT MASTER, BOM, ROUTING/TASK LIST ETC ) AND IN TRANSACTION DATA (PRODN. ORDER).
REGARDS

Hi Ajay,
Die is major concern with forging industries.
Die normally goes for rework for resink and it can go upto 10 to 15 resink for single die. and there are two part for each die (top and bottom)
Its better to create new Material type , copy Halb adn assign serial number to it and so that you can create equipment number for this die.
you can assign this equipment in routing in PRT field and assign ussage so that you can get history card (which is must for die)
create manual Production order and capture cost and when ever there is resink. create rework order with only resink operation performed.
Thanks
Bala

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Moving average price for finished goods produced inhouse

Hi All
How does system caliculate moving average price for a finished product which has BOM, Routing when we do goods receipt for the production order...does MAP change for every goods receipt based on the goods isuues or confirmations to the production order.
Thanks in advance

Hi,
The price will not change during the goods receipt, but when you settle the production oder and there is some danger in it.
Take the contents of that note into account [ Note 81682 - Pr.contr.V for semi-finished and finished products|https://service.sap.com/sap/support/notes/81682]
best regards, Udo

Inhouse produced pipeline materials

Hi,
Can any one please explain how to configure the pipeline materials which are produced in house and used in production process ?
My client produces utilities like steam and power and uses for internal production puropses, if I define as a pipeline material I need to assign a fixed vendor and invoice and then there is also a wel defined process for settlement also but the issue here is no vendor is selling the pipeline materials and those are produced internally.
Thanks and Regards,
Raavi

Hi
When you talk about pipeline material,the price is picked from the Vendor info record,when the material is purchased from outside.
In your case the pipeline material is produced within the company and there is no vendor involved.
In this case i think the price for this material is required only for doing the cost estimate for the material produced by using this pipeline material.
Maintain the accounting view for the pipeline material and specify the price for this material in the Standard price field so the cost estimate will pick the price during the costing run.
When talking about settlement I really wonder whether we are required to do any settlement for the pipeline material which is produced inhouse,as there is no vendor involved, to whom are you going to pay by doing settlement.
For updating the price for pipeline material you can use MR21.
I hope this will help you.
Good Luck
Hari

PTRODUCT COSTING - SUBCONTRACTING - INHOUSE

Dear friends,
One product is produced Inhouse as well as by Subcotracting.
I have marked it with sp. procurement type X/30.
Now in Product costing , system caculates Subcontracting cost( Without operation cost).
If we remove sp. procurement type then system calculates Inhouse prod. cost properly (With operation cost.)
My requirement is - with sp. procurement type X/30 , system should calculate Inhouse production cost (With op. cost). How to solve this issue?
Please help.

Hi Sandeep
you maintain the following entries while costing
while creating the STD costEstimate (CK11N) enter the BOM and Routing details in the Quantity structure Tab.
OR
create a Production version for the material with X/30 with valid BOM and Routing,
then in the MRP4 view selection method field enter 2- Procution version only,
then as above said enter the production version while creating the costing in the Quantity structure tab of costing screen.
Now the system will pick the values from the ROuting and BOM for costing!!
Hope this Helps
BR
SK

Produced items not creating transfer orders automatically

configuration is set in such a way that. transfer reqirements and TO are created and confirmed automatically for the items produced inhouse. its not hapeening so.its creating TR and I have to in to Tr and create a To and confirm it. what configuration should i cehck for this.

Hi Deepu ,
Goto Transaction OMKZ and check whether autoamtic TO is set for the Warehouse movement type.
Once again goto OMKX and set the indicator "A" against immediate TO creation.
I hope it works.
Regards
Ramesh Ch

Inhouse production vs. subcontracting

Dear All,
What are the proper settings for materials that are produced inhouse and procured externally as subcontracting goods at the same time? (maybe inhouse production will be ceased)
The material was produced inhouse (proc. type 'E' [so it has got BOM]) but we plan to outsource this activity.
Thank you for your help.
Csaba

Hi Csaba,
There is no problem it the material has a BOM.
Still you can got ahead with 'X' both procurement.
There are two methods.
Method 1.
During MRP Run, a planned order will be generated.
Convert this partially into PR for the required qty from subcontractor. Then tick the closed indicator.
For the remaining qty you can convert the pl order into Prod order for in-house prodn.
Method 2
Use quota arrangement.
Given
1.E - inhouse prodn 50%
2.F-External procurment with L-sub-contracting - 50%
Also, In the lot-size T.code OMIE tick the splitting qutoa.
During MRP run, a pl order & PR will be created.
Pl.reward if useful.
Regards,
Senthilkumar SD

Asset manufactured inhouse

Dear Experts,
We have a scenario where fixeda asset/capital item like reactor is bought out from outside as well it can be manufactured inhouse from raw material.
How to deal with this scenario/. Is there two separate material master required for asset bought out and asset manufactured? what will be the excise register impact for asset prodoced inhouse?
Thanks and Regards,
Mukesh Agrawal

Dear Zubin,
do you mean we have to maintain two separate master records , one for asset purchased from outside and another for asset produced inhouse? Do we need to create production order for asset? what is excise register impact for asset manufactured inhouse?
Thanks and Regards,
Mukesh Agrawal

MRP schedule lines are not created by MRP

Hi !!
I have a finished product ""111-2523-64"" and in its BOM i have a semifinished product ""111-2523-64-010"" produced(Inhouse)& three raw materials .
For the Raw Materials I have made the scheduling agreement & source list with indicator ("2"" create schedule lines automatically""
Problem -: Now when I run the MRP using T-Code MD02 the system is planning the finished & semifinished product
*but no schedule lines are created for the raw materials.*
Please Guide , Itz very urgent.

Vijay , Pleae clear
I have a doubt
I am having one finished product & in its BOM i have three raw materials.
I have created the scheduling agreement for these three raw materials and source list too.
now when i run the MRp for finished product using t-code md02 the schedule lines must be generated for these three raw materials.
or
i have to run the MRP (seperately using T-Code Md01 ) for these three raw materials
Please guide , its very urgent.

Schedule Lines not created from MRP

Hi !!
I have a finished product ""111-2523-64"" and in its BOM i have a semifinished product ""111-2523-64-010"" produced(Inhouse)& three raw materials .
For the Raw Materials I have made the scheduling agreement & source list with indicator ("2"" create schedule lines automatically""
Problem -: Now when I run the MRP using T-Code MD02 the system is planning the finished & semifinished product
*but no schedule lines are created for the raw materials.*
Please Guide , Itz very urgent.
Regards
Rahul Bhardwaj
9909986406

Dear Rahul,
When u r running MRP maintain '3' for Delivery Schedules Field under MRP Control Parameters ( T Code MD02). Sheduling Agreement should be valid. If there is sufficient stock on hand compared with the requirement then system will not create any Schedule Lines. In material master of raw Materials on MRP2 view Procurement Type should be Maintained as 'F'. If u have maintained 'E' or 'X' then MRP run will not create schedule lines.
Regards
Sunil Kumar

CK11N

Hi Guru,
My understanding is that, we need to execute cost estimate of a material upon creation of material master& then release it through ck24.
May I know what for we are doing this? what will happen if we fail to perform these transactions?
Secondly, If I execute the same transaction ck11n, for a material which is being used for months, it us giving some values ( such as total cost, total value, fixed cost, fixed values, variable .. etc) what does these fiels indicate at this given point of time ?
best regards,
K.kumar.

Hi,
Any Material produced inhouse should have a Std cost estimate to know the Cost of Goods Mfg. This is a required by the Business to Anlayse the Variance between the Planned Cost Vs Actual Production Cost.
Pre -requisities for Std Cost Estimate :
- Valid Material Master should be existing with Costing Lot size mentioned in Costing View
- Valid BOM should be exisiting for the Finished Part.
- Valid Routing should be existing for the FERT Part.
- Moving Avg Price / Std Price for the Raw materials should be existing.
You can run the Std cost estimate for a material with Quantity Structure using the Tcode ; CK11N , Once you execute this transaction system will explode the BOM and Routing and calculate the Planned Cost for Materials / Activities / Overheads etc. and show the cost estimate. Which you can view in Tcode ; CK13. If the cost estimate is with the status "KA" then it is ready for the release.
The same can be released in Tcode : CK24 where you mark and release. Once it is released you see the status as : "FR" in CK13N and the Price could be seen in MM03.
If you don't want to run individual materials in two seperate transaction (like std estimate run and release) then you can use the Tcode : CK40N for multiple materials and both the transactions (CK11N and CK24) in single tcode.
Hope this will help you.
Regards
radhak mk

Cost component wise value is not showing

Hi,
I have created one costcomponenent structure and cost component created like 10,20,30,40 and 50 and each we have assigned saprate GL's. I runned standard cost estimate for one material and i checked the cost component breakup, system is not giving the breakup as per my GL assignment. In 10 i have assigned raw material gl and 20 i have assigned semimaterial but in the costing update rawmaterial and semimaterial values are updated in 10. It is not updating 10 and 20 respectively. Can you guide me to solve this issue. Total value of the material is correct.(valuation class of the materials is different for rawmaterial and semimaterial)
govind

hi govindh..
You do not have to creat cost component for Semi finished material produced inhouse because Primary raw materials for manufacturing this item has already cost component and when this semis will be used in subsequent process cost will be rolled up to respective raw material components used to manufacture the semis.
But if you have purchased Semis, you can ctreat seperate cost component as Purchased SEMIS and assign consumption GL of purchased SEmis in that component to view it seperately.
We have such senerio.
thanks.
kkumar

Assign Production Order To Asset

Hi
Please Advice
I have a scenario where in I need to asssign the Producten Order Created for material to Asset for accounting point of view in the sense that all the expenses done for that Production order is transfered to that particular assigned asset.
We have the option of assigning the Asset to the Purcahse Order in case we procure the same material. So it is possible in the case if the same material is produced inhouse.
Regards
Rahul Bhardwaj

Thanks For the reply
Tell me few things,
1) Are you producing this material in house or some time purchase from out side also?
Ans 1: Yes the die is produced inhouse or sometimes we procure it from outside.
2)whether you want existing produce die to available in inventory or you want to have it as Asset only?
Ans 2: See they want the dies to be available for the inventory. But either they can have inventory for that or can define as asset so still the decision is pending.And I have checked in case of asset that when you create a Pur.Order of asset and do migo and than miro than the quantity of asset is updated along with its cost. I think they will go for asset as they can post the depriciation value for that.
3) Are you talking about Die Amortization cost?
Ans 3 : No sir amortization is not involved. Actually what happens is that when I produce the die inhouse i receive the quantity produced and the value for the die is updated in the material G/L account. Now when i go like this i cannot do the depriciation. So even here in case of inhouse produced die I have to create an asset for that , but the probem is that they want system to propose the value of that asset i.e. inhouse produced cost which includes (the raw material cost + Activity cost + Overheads) , every time they produce it inhouse. so they want this cost to be transfered to the asset they create.
Hope sir I am able to answer you questions, but still in case any further clearance is requiered , please do write in.

MRP run with lot size as per prod. version and capacity levelling

Dear PP experts,
Hi, We are working with strategy 10. For SFG and FG produced inhouse we have created BOM and recipe with production version.
For example:
I have a production version with batch size as 100 Kg.
I load PIR for 500 Kg in MD61.
I have maintained lot size as EX in the material master but I have not defined mini. and max. lot size.
Is it possible during the MRP to consider the production version batch size if the mini. and max. lot size is not maintained in the system and create 5 Planned Order of 100 Kg each.
I know, how it can be done by using lot size in material master or by maintaining schedule lines in MD61 or by maintaining quota. But if nothing is maintained is it possible for the system to create 5 Planned orders as per the production version batch size.
Pl. check if this is possible and revert back.
Regards,
Prashant

Hi
No, system will not consider the size that maintained in the production version for the creation of planned order while the mrp run .
This lost size is used to validate the bom/ routing combiation for the particular pv of the material

Material type questions and fields on the MRP tabs

Hi Gurus,
Can anybody please answer these questiosn for me?
1) material types determine what views will be created in the materil master right?
2) for materail types can we have procurement type as F, E or both?
3) MRP controller and purchasing group fileds on the material master, what are their significance? like which field will take importance in what ccase is my questions?
Can anybody please help me in answering these
thanks
Anmusha

All the materials which can be produce inhouse that only can have Procurement type E and The materials which can be procured externally always can have F.
The materials which can be manufactured inhouse as well as procure from external source can have both type procurement
eg. Raw material will always have F
Finish goods will have E
and SEMI finish can have both procurement type
the reason you can prodice inhouse, procure from outside or you can do sub contracting.
Yes, the material should have MRP controller to pull in MD07

Material is both HAWA and FERT

Dear Experts,
There are some material which are produced inhouse(finihed goods) and procured from outside(trading goods).
So in material master what to maintain the item category group (HAWA or FERT).
In a sales order we give 100 units of material X.( Say 30units are finished goods and rest are trading goods).Requirement is that at the end of the day i need to know how much sale has happened plant wise for finished goods and trading goods
Regards
Jyoti

Jyothi,
your requirement is
"Requirement is that at the end of the day i need to know how much sale has happened plant wise for finished goods and trading goods"
Try using Tcode MC+Q SIS: Sales - selection.
Or you can check in VF05N
or you can choose inserting plant in VF05 Report
Img --> SD --> Billing --> Lists --> Define selection Criteria
First click "position" tab to find no of items selected on screen
Enter SAPMV65A Program and pres Enter, it will show the list of items used for this program. If it shows "8" as last item used then
Copy the line with Program = SAPM65A,TRG =7, DIS = D, Var = empty, Event = "selk", It=8, Field name = GJAHR - Copy this line item
Change It = 9 and Field name = WERKS and click save.
Now Execute VF05, Enter The customer and choose the material (here you can choose for material type = FERT or HAWA) then Proceed.
Select "Further sel. Criteria" tab and enter Plant.
and check the report...
Regards
Sathya

PRT PRODUCED INHOUSE

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