Quality information for production stages

Hi Friends,
I am new to Quality Module so please bear with me if the information is not proper the client requirement is
They need information/ notification or any trigger on each stage of production for a particular material, they don't want system to create inspection lot but just information
Is there any way we can achieve this?
Thanks
Diwakar

Go to SPRO > Production> Shop floor control> operations > confirmation> define confirmation parameters
Maintain
1)Operation sequence u2013 error when operation sequence is not adhered to
2) Over delivery u2013 Error when over delivery tolerance is exceeded
3) Results Rec. (QM)- Error message if no Insp results exist
So what these setting helps is that
1)All operation has to be confirmed operation wise means 0010 has to be confirmed for confirming 0020 operation. SO production guys can only confirm 0040 operations only after 0030 operations is confirmed by quality personal.
2)Over delivery is not allowed means of in 0030 operation if only 50 quantity is confirmed in 0040 operation only 50 can be confirmed. Production people cannot confirm more than 50 quantities
3) Also PP personal cannot confirm operation 0030 through C011N till the result recording of that operation is done through QA32.
Hope this helps.

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Transfer Forecast data based on Customer information for product and plant

Hi,
This is the scenario.
Our characterstics are Product,Plant and Customers
and for 1 plant and product there may be 5 customers.
My characterstics will be
P1 L1 C1
P1 L1 C2
P1 L1 C3
P1 L1 C3
P1 L1 C4
P1 L1 C5
(P1-Product; L1 for Plant and C1,C2...are customers)
Now forecast data will be different for different customers.
I transfer demand from APO to ECC for PRoduct ,Plant and different customers.
Then in ECC how to check for different customers.
If you go to MD63 you can see for plant and product but not for customers.
This is required as we are running MRP for that product for component planning.
Thanks in Advance
Raghavendra Pai

Hi Ragvendra,
In ECC we can transfer at material and plant level only and not information of customer. As you need for MRP run may be you can explore possibility of using some badi and get customer no in requirement plan number or some other feilds.
Other option is planning with descriptive chartceristic in APO only. It is not possible to transfer demand with descriptive charcteristics to ECC.
Here you can forcast demand on customer level. Transfer it as PIR with descriptive charcteristics to PPDS where you can plan for this demand.
For information see link http://help.sap.com/saphelp_scm50/helpdata/en/c1/147a375f0dbc7fe10000009b38f8cf/frameset.htm.
If your requirement is to transfer customer information to ECC from DP in standarad it is not possible as far as I know.
Regards,
Siddharth

How to find system status for production orders?

How to find system status for production orders?
looked into table AUFK, AFKO and AFVC but none of these tables, carry
system status as part of the fields(STTXT)
I tried to filter in COOIS, but not much help
Able to find system status information in COHV,Is there any other way where
I can find system status information for production orders
Kindly guide

Hi,
Look into table, JEST, JSTO, AFPO & AFKO. CAUFV filed OBJNR, TJ02T filed ISTAT.
But, it is very difficult to combine the details like Order and System status.
Take the help of your ABAPer to generate Report for you.
Regards,
Siva

User Exit For production Order Information System

Dear All,
I am looking for an User Exit,BADi's for production order Information System where i can see the Quantity which is already produced & The Quantity which is already passed from Quality.I mean the GR Quantity against the Production Order and against that Quantity how much is passed from the Quality.
This is an Urgent Requirement from The Customer.
Please Help.
Thanks
Sujay Joshi

Dear
You use QA33 report with following fields,,,,here you will get all required
Inspection lot
Material
Plant
Insp. lot quantity
Base unit of measure
System status
Order
Unrestrictd-use stck
Scrap quantity
Sample
Blocked stock
Reserves
New material
MatTransfer posting
Posted to batch
Return to vendor
Other quantity
Other quantity 2
Quantity to be posted
Long-term sample qty
Inspected quantity
Destroyed quantity
Actual lot quantity
Defect. qty in IQty

Role of Quality Management udring NPDI Stage for Automotive industry

Hi All,
Can anyone tell me how the quality requirements for automotive industry, during NPD stage can be addressed by mySAP PLM-Quality Management?
Best Regards
Guruprasad

Hello Isabelle,
Greetings! and thanks for the reply.
Can you please elaborate more on exit - QPL10001. I am not clear where the Inspection plan will be maintained and with what usage? How the inspection lot will get generated? is it need to trigger manually?
I will just explain the scenario in short- During New Product development, OEM can get the parts in 2 ways, one is from Supplier and another in-house production.
In case of supplier parts it comes as a sample part till finalisation of drawing and other aspects. At all stages during development, suppler part quality is throughly verified - dimenstionally, metallurgically, performace, endurance etc..
here am facing 2 main difficulties
1.Too many number of characteristics.
2.How the results recorded can be identified, later when moved to regular production? since the parts will be inspected against inspetion type 01.
Similarly, for MIW (made in works / in-house production) material / part is manufactured without using actual machines initially and hence there is no rate-routing and no inspection characteristics assigned to material.
In the later stage on the process is finalised and rate routing is maintaied.
Here am facing problem as,
1. No rate routing and hence no inspection characteristics initially at NPD.
2.And even if I maintain the inspection characteristics in rate routing, Since Auto industry follows repetetive manufactuing scenario, the Production order type - PP01 etc is not of use.
am trying with manual generation of inspection lot for material version - using MFPR...asking client to maintain the inspection characteristics in rate routing to cater the requirement.
I will really be glad if u could slightly brief - on how/ where to maintain inspection plan and how will the inspection lot will get generated?
Thanks a lot.
take care
Guruprasad..

In process Quality for Production orders

Hi Guys,
I am facing issues while doing an in process quality for production order.The usage is In process quality,
can anyone help me to carry out a flow for this usage type.
What are the necessary settings to be done and also explain the workflow for this inspection type.
Thanks,
Krishna

Hi,
For in process quality you have to activate "03" type quality in the QM view for the material.
After creation of the order you have to generate inspection lot and based on the inspection lot you have to do result recording.
After that you will do the GR followed by usage decision of the inspation lot.
Hope this will help.Please elaborate the details for further clarification.
regards,
kaushik

Seeking product information for a Scarab SDRAM Module; P/N: 185422D-01

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Hello Isidore,
I can answer questions 3 and 4, as I have that sort of setup.
3.) No, you don't really need an SSD, but I would certainly recommend that you buy one. You'll notice a huge difference in the amount of time it takes to boot. I bought the OCZ Vertex 3 (120GB) a while back, and it's very fast. Whether or not you should get one just depends on whether the speed is worth it to you, but if I were you, I would.
As for the size, that depends on exactly what you'll use it for. See number 4 below.
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QM inspection at various quality gates during production

Hi All,
We need clarification on how to plan inspection during production at various stages.
1. How to trigger and use inspection point planning at various inspection stages??
2. How will the characteristic be activated, processed and closed at various inspection stages??
3. How to define different characteristic at different inspection stages?
4. Will a single inspection lot be generated for entire production of a machine or separate lot will be generated at all the inspection stages??
If possible, please provide the process flow.
Thanks & Regards,
Ritesh

First questions
1. How to trigger and use inspection point planning at various inspection stages??
.. QCC0 > Quality Planning > Inspection Planning > General > Define Identifier for Inspection Points
2. How will the characteristic be activated, processed and closed at various inspection stages??
.. When user define new inspection point at result recording, system activates the characteristics automatically based on inspection plan.
3. How to define different characteristic at different inspection stages?
.. Not possible with inspection point function in SAP standard
.. You have to define all characteristics at inspection plan or use add characteristic function at result recording.
4. Will a single inspection lot be generated for entire production of a machine or separate lot will be generated at all the inspection stages??
.. It depends on production order process because inspection lot for production is generated based on production order.
Second questions
1. How can we define partial inspection points within production processes?
.. QCC0 > Quality Planning > Inspection Planning > General > Define Identifier for Inspection Points
2. Process to activate and process characteristics at every inspection points?
.. Yes
3. Is it possible to allot score against those characteristics during inspection?
.. Allocation is not possible, only add is possible.
4. How is partial check points processed and closed?
.. You can define it in operation header detail of inspection plan.
5. Is defect recording done at every inspection point or at the end?
.. Every inspection point
5. How to summarize the result and close the inspection lot finally??
.. System summarize the result automatically when you execute usage decision transaction.
Regards, DoWook Kim.

Error during goods receipt of Finished goods for production order

hi friends
pls help me iam struggle this issue and mentioned the issue .
when i do goods receipt for production order system getting error like
No price could be determined for material/batch FG/ plant ZTP
     Message no. CK 465
Diagnosis
     The system could not calculate a price for material/batch FG/ in plant
     ZTP for valuation view 0, because none of the valuation strategies in
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System Response
     User-defined error management enables you to specify whether the message
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If you have defined the message as an error message, the cost
estimate contains an error or errors.
-   In the case of a material cost estimate, the system sets the
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    errors.
If the system issues a termination message, the cost estimate cannot
be processed, and processing is terminated.
procedure
    o   Check the master data for material/batch FG/ in plant ZTP.
    o   If you have authorization for Customizing, check the valuation
        strategy for materials in valuation variant 007.
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    If the message is a warning message or an information message, there is
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    include materials with a zero value in cost estimates, you can make the
    following settings for these materials in the costing view of the
    material master:
1. Enter a very low price in the planned price 1, 2 or 3 fields
      manually, for instance 0.01 USD. These prices are used for costing
      purposes only; they are not read by other applications.
2. Enter the highest price unit possible, for example 10000.
      Note: If you enter a new price unit that is higher than the costing
      lot size, the system increases the costing lot size accordingly.
3. Change the valuation strategy, such as strategy 4, where you could
      enter the planned price field in which you entered the low price.
      The system now costs as follows:
      Using the valuation strategy, the system finds planned price 1, 2 or
      3. Due to the low price and high price unit, the system rounds the
      value to zero. However, the cost estimate still obtains status KA
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      message CK465 to be issued.
with regards
dinesh
Edited by: code acess on Nov 8, 2010 4:06 AM

hi ragavendra,
this is dinesh .i maintained the costing view and planned price. but again i have same error.so please reply me where i missed the data
with regards
dinesh
Edited by: code acess on Nov 9, 2010 4:01 AM

Report for Production orders with name of Customers

Dear Expert,
Kindly suggest to view the production orders with customer numbers for which the sales orders is created.
I tried in MB51 with layout settings but the customer number comes out be blank despite the sales order number is populated for an production order.
Kindly suggst a way or any report in the system to get the corresponding information of production order number and corresponding customer name mentioned in the sales order .
Thanks in advance for your help and inputs..
Best regards,
Nitish jain

Nitish,
MB51 is a Material Document list. Many production orders exist that have no entries in this report, so it would be an unlikely candidate to be a solution for your requirement..
The standard production order reporting tool is COOIS. The output for MTO orders can be configured to display Sales order and Item and Soldto.
Obviously, displaying even the customer order number in COOIS is impossible in a MTS scenario.
In addition, a user experienced in using SAP Query (SQVI or SQ01/SQ02/SQ03) could also create a production order report without having to know ABAP, by properly linking tables AFKO, AUFK, AFPO (production order data) with VBAK (sales order header data) to get customer number, and KNA1 to get customer name..
If you are not expert in SAP Query, I suggest you discuss this requirement with a local ABAPer.
If you are feeling like educating yourself in the wonders of SAP query, try this doc. Although old, SAP query hasn't changed very much since this document was written.
http://help.sap.com/printdocu/core/Print46c/en/data/pdf/BCSRVQUE/BCSRVQUE.pdf
Rgds,
DB49
Edited by: Dogboy49 on Apr 20, 2010 10:47 PM

Single Report for production scrap and Movement type 551 scrap

Hi All,
Can we include the scrap information from production and scrap from movement type 551 into a single BW report?.......My assumption is we cannot include it into a single report coz production scrap will have a different material information and scrap from movement type 551 will have a different material information..please correct me ig i am wrong......
Regards,
Shravani

hello,
you can have a single report by two options
1. have a variable on movement type.If you choose 551..U will get materials of tht movt type.
also if the select teh movt type for prodcution, it wil display its materials.
or
2. U have to place movt type in the rows.Place movt type and then material in the rows.
Then u will get for each movt type..its corresponding materials.No variable selection needed here.
Regards,
Dhanya

Custom Install for Production Computer

Hello, I have a few rather simple questions that I am hoping someone can help me with...
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I will have it connected to the internet so I am able to update the software but I don't want it to have any browsers installed for internet access.
It has been a few years since I installed my OS and I can't remember exactly what the options are....So what I am wondering is what is the best way to do this? Can I choose not to install them when the system arrives "preinstalled" or should I just uninstall everything that I do not want?
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Thanks so much for the responses they are very helpful.
Samsara
I do already have Chronosynch and it appears that is very similar to Super Duper?
From what I gather is Time machine requires a drive approx 3x larger?
Thanks I will look into Diskwarrior... I have never heard of it.
The Hatter
1. I do have other computers with internet access, this one I am just trying to isolate because in all honesty the internet can be a huge time waster for the bored or undisciplined...
Am I missing something I may require a browser for other than surfing the internet? I can do all software updates within the program.. But I would sure hate to remove it and then need it... although I can always reinstall.
2. thanks
3. Thanks.. makes sense
"I'd pull the 250GB as backup external off line, and fill the machine with 3 new drives for media, libraries, projects, scratch, editing."
Could you please explain more about the above?
No, I am not using Lacie drives. My RAID drives are Seagate Barracudas and it is configured in Disk Utility... and I am obsessed with backups.. I run a Chronosynch backup every few days of my whole 1tb drive... it is kept off site and I also have dvds of source files kept off site as well... I have even been known to carry a set of dvd's in my car or memory cards in my pocket so I have a duplicate off site copy just to run to the store in case the house burns down... lol. But I appreciate the concern.

Office 2013 - Excel 2013 - "This action is only valid for products that are currently installed."

I had Office 2010 starter and Outlook 2010 installed. I recently purchased the Office 2013 click to run version (paid monthly subscription) and installed Office 2013. After installing 2013 I noticed that when I opened up Excel files they would
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I then manually fixed the file associations for Word, PowerPoint, Publisher and such, however I could not manually fix the Excel file association.
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http://support.microsoft.com/kb/2739501/en-us ) and I still can not open Excel documents.
Recently I found that I can not do mail merges either using Excel documents as the data source and I believe the two items are related.
Any suggestions?

Hi,
Please try to turn off compatibility mode and then check the issue again. To do this, please follow:
1. Open this folder location:
For Windows 32-bit: C:\Program Files\Microsoft Office\Office15
For Windows 64-bit: C:\Program Files (x86)\Microsoft Office\Office15
2. Find Excel.exe, right-click it, and choose Properties.
3. Click on the Compatibility tab and ensure that all of the boxes are
un-checked.
For more information, please refer to this:
http://support.microsoft.com/kb/2674519/en-us
Thanks,
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Transformation pointing to Quality Client in Production System Repeatedly

Hi,
I need to understand one issue which is explained in detail below step by step.
1. I created one Customized Data Source(Full Load) and replicated in BW.
2. Also created Info Objects, DSO, Info Package, Transformation, DTP.
3. While transporting this modelling to Production(first time), i unknowingly/mistakenly missed capturing the datasource in Transport Request.Sequence of transport was -
Data Source
Info Area
Info Object Catalogue
Info Object
DSO
Cube & MP
Data Source
Transformation
Info Package & DTP
Now, the moment TR for transformation was transported it threw an error - "Data Source does not exist in Quality client". Then I transported the Data Source TR and after that re-transported the transformation TR production and this error was removed.
But, there were 2 transformations in production - 1) Pointing to Production, 2) Pointing to quality.
4. I request the basis team to delete the second transformation(pointing to quality) from BW production system.
5. After that we captured Data Source and transformation in same TR and transport was successful.
6. Now, after few days we transported a change to production for same object and the system again threw the same error mentioned in point no.3 above and created two transformations again.
How to resolve this issue permanently and I also want to know the reason of this type of system behavior.

Mohammed,
I did that also - please read my step no.4.
We are able to delete the transformation which was referring to quality client and then captured D.S & transformation in a single TR and transport as successful.
Now, after few days I did one change in the same transformation and transported to production.
System Behavior:
Error - " No source exist (i.e.,system referred to quality in production)".
Also again transformation was visible in production which was referring to quality client(which we already deleted with the help of BASIS).
Now since again the transformation needs to be deleted from production, our basis team is telling us to they cannot delete objects every time in production.Thus,
1. Is there any option to solve this issue permanently?
2. Also is it necessary to transport data source along with the transformation which is directly linked to data source?
Please Note: We have Dev+Quality as one client and Production.

Could not find installation information for this machine contact applecare

I installed Lion on my MacBook, worked great. After 2 months I wanted to clean install the Lion on the same Macbook; went to Apple Support website and there they had instructions on how to clean install Lion.
I followed the instructions and erased the partition where the OS Lion was installed. Then I tried to re-install it, it kept saying "could not find installation information for this machine contact applecare".
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I'm with you, OS X Lion has turned a lot of stomachs.
Here's how to go about what you need to do:
Get out your 10.6 installer disk, make sure it's clean and polished (bit of rubbing alcohol and a very soft cloth)
Get 2 blank external drives, connect one and hold c and boot off the 10.6 installer disk, use Disk Utility to format the external drive use
Erase>Security Option> Zero all data, wait
under the partition tab
1 partition, option MBR, format FAT
Disconnect and reboot.
Repeat the same procedure for the second drive and format the
Erase>Security Option> Zero all data, wait
under the partition tab
1 partition, option GUID, format OS X Extended Journaled
Quit and install 10.6 on the external GUID drive.
Reboot holding the option key, you can boot off the 10.6 external drive, setup, use your same user name as before, update to 10.6.8, grab your files off the OSX Lion partition, transfer a copy to the FAT formatted drive.
What you do is your choice,
To continue using the machine under 10.6
you can erase the entire (select the whole internal drive, not just the OS X Lion Paritition) and use Carbon Copy Cloner to clone 10.6 external to the internal drive,
To sell the machine with a fresh 10.6 install
or simply hold c boot off the 10.6 installer disk and install 10.6 on the internal drive and upon reboot, just hard shutdown by pressing the powerbutton before going through setup. The next person who gets the machine will be greeted by the setup again.
You can use the files on the FAT drive on your Windows PC in some cases.
Else download the free LibreOffice and it can read quite a few file formats.

Quality information for production stages

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