Reg Capacity used and capacity available

Dear all,
How can I see the capacity available and capacity used for a particular resource for previous month , is there any standard report available in standard SAP.
Regards
madhav

Try transaction MCP7

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ATP based on material and capacity availability

Hi Experts,
Is there a way to implement ATP with finite capacity availability and material availability in a Make to stock (MTS) environment in R/3? In other words, when a sales order is created for a material, the confirmation date that is recd. should be based on Capacity and Material availability. What planning strategy would you use?
I understand that this can be implemented in assembled to order environment (planning strategy 82 or 83), but my question is more related to MTS environment.
Regards,
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Hi Praveen,
SAP recommends APO as a solution for your scenario. Check out their documentation on Capable to Promise (CTP) under
http://help.sap.com/saphelp_scm2007/helpdata/en/64/7294375960a42be10000009b38f8cf/frameset.htm
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Standard available capacity Vs actual capacity used in W/C

Hi Gurus
Can some tell me the tcode for a report which will give me the "Standard available capacity Vs Actual capacity used" for a Work Center?
regards
HR

HR,
It is unclear to me how this report falls short of your requirements.
CM01 displays Capacity requirements (load), Capacity available, and percentage of requirements vs available.
http://help.sap.com/erp2005_ehp_06/helpdata/EN/89/a41dd8461e11d182b50000e829fbfe/frameset.htm
Other ways of evaluating the same data: CM02, CM03, CM04, CM05, CM07, CM50.
I suggest you work with the standard reports for a while before you consider changing them. However, you can alter the standard cap evaluations in many ways. Review
http://help.sap.com/erp2005_ehp_06/helpdata/EN/91/dcac7377be11d183b30000e83235ee/frameset.htm
Config starts at IMG > Production > CRP > Evaluation. Work downward from there.
Best Regards,
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Where are PS Availability and Capacity values stored?

Hi - I am running the Assignment Work by Resource report in Project Server; which returns a histogram and details table. The table contains AssignmentWork allocated to a Resource by month. In the MSP reporting database where can I find the Availability
and Capacity values?

My mistake overlooked the reporting DB views wherein within MSP_EPMResourceByDay_Userview has the column capacity available which in turn would give you the capacity "How much work the resource can do, for example hours per day" but then there are lot of
things to consider for eg. proposed vs commited, max units etc...
here is one such example already available on technet
http://gallery.technet.microsoft.com/projectserver/Server-2010-SQL-Get-5842010f
should be a good starting point
Thanks | Sunil Kr Singh | http://epmxperts.wordpress.com

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Report for calculating capacity utilization and Efficency

Hi,
We are following REM in our company. The production line is defined in the production version. While backflushing the production line is called automatically and hence backflushing is done.
We calculate the capacity utilization by using the formulae.
Capacity Utilization = (Backflushed Qty/ Available capacity)*100.
My queries are:
1. Is there any standard report to determine the capacity utilization of a production line.
2. Is there any standard report to calcualte the efficency of a production line.
waiting for reply.
With regards,
Afzal

Hi afzal
1. you have mentioned ; Available capacity = Std.time per piece * no. of working hrs
Let me explain with example
suppose per piece if it takes 10 mins, now according to your formula
A.C = 10* 24 * 60 = 14400 per day, but which is not correct
normally if 10 mins/ peice means 6 peices/hr and for 24 hrs 24*6 = 144.
so it must be A.C = no. of working hrs / Std.time per piece.
2. You have mentioned = capacity utlilised = total Backflushed qty per day., which means you are caluculating capacity utilization based on input material.
3. Utilization = (Avaliable capacity/ Capacity utilised) * 100
suppose let us consider Available capacity per day =100
capacity utilized = 50
Utilization = (100/50) * 100 = 200%, which is not correct it should be only 50%
Here my main doubt is why You are caluculating capacity based on input material.
Please explanin me you business process and whats the exact requirement so that I can help you out.
Please check the formulae

Machine capacity planning and efficency

Dear Guru,
I have number of machines and i want there individual capacity and efficency can we see that by any report or any tcode to see all capacity of machine.What is capacity leveling.
Is thee any configuration for capacity planning.
Thanks in advance

Hi, the following configuration steps involved in the capacity planning: SPRO --> IMG --> PRODUCTION --> CAPACITY REQUIREMENT PLANNING Capacity Requirements Planning: 1) Define time units 2) Define Capacity Category 3) Set up Capacity Planner. 4) Define parameters 5) Define Standard value key. 6) Define Move time matrix. 7) Define Setup matrix. 8) Define Control Key. 9) Define Shift Sequence. 10) Define Key for performance efficiency rate. 11) Define Formula parameters. 12) Specify Scheduling type. 13) Set up Production scheduler group 14) Select Automatically. 15) Define Scheduling parameters for Production orders 16) Define Scheduling parameters for networks. 17) Define Reduction Strategies planned/ production orders. 18) Define Reduction Strategies for network/process orders. 19) Define Control Profile. 20) Define Selection profile. 21) Define time profile. 22) Define Evaluation profile. 23) Define Strategy Profile. You can follow these above configuration steps in capacity planning Yes you need to active your all work center for the finite scheduling at the bottom of capacity view. Use all standard SAP configurations, Capacity Leveling Profile. Define time profile in OPD2. Define the strategy profile in OPDB Define the Overall profiles in OPD0. Then only you need to to active your all work center for the finite scheduling at the bottom of capacity view in work center.(CR02) Then run MRP with scheduling- 2 Lead time scheduling and capacity planning.(MD02) You will get your capacity requirement in CM01, or CM25/CM21. In rem you can use MF50. -
OR refer below steps Capacity Planning Evaluation: Use this procedure to Evaluate the Capacity of a Work Center (Resource). The same transaction will be used for finding out the Capacity Overload on the Work Center Select Logistics -> Production -> Capacity Planning -> Evaluation ->Work Center View ->Load and go to the Capacity Planning Selection screen (CM01) Through capacity planning : Standard overview :System will show week wise overload in Red Color. If there is no overload then system will show in the normal color. Date wise Capacity can be overviewed. If there were capacity overload, system would show with Red Color indication and Percentage overload can be viewed. Through capacity planning : Standard overview: Details: Date wise, planned process order wise capacity requirement. Through capacity planning : Standard overview: Graphical: Yellow Color indicates capacity lying un-used. Red Color Bars is the indication for Capacity Overload and Blue Color Bars indicate for Capacity available Use this procedure to Level / Schedule the Capacity of a Work Center Capacity Planning - Levelling/Scheduling: Select Logistics ->Production->Capacity Planning -> Levelling -> Work Center View and go to the Planning Table (Graphical) screen (CM21) Key Points u2022 This would be used for Shop floor production scheduling u2022 Capacity Scheduling is mandatory for correct results of Master Production Schedule and Material Requirement Planning For settings: Define formulas for resources: (OP54) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formulas for resources. For formula parameters for Resource/workcentre:(OP51) IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formula parameters for resources-> Standard Value u2013 Define Parameters (OP7B) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Parameters Define standard value key(OP19) IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Standard Value First configure the below settings in the capacity Planning. 1) Define time units Path : SPRO ->Production-> Capacity Requirements planning ->Master Data-> Define Time units (OPCF) 2) Define Capacity Category Path : SPRO ->Production ->Capacity Requirements planning->Master Data-> Capacity Data ->Define Capacity category. 3) Set up Capacity Planner. Path : SPRO ->Production ->Capacity Requirements planning -> Master Data->Capacity Data -> Set up Capacity Planner 4) Define parameters Path : SPRO->Production ->Capacity Requirements planning -> Master Data ->Work Center Data->Standard value ->Define Parameters (OP7B) 5)Define Move time matrix. Path : SPRO -> Production-> Capacity Requirements Planning -> Master Data-> Work Center Data -> Define Move time Matrix (OPCN) 6) Define Setup matrix. Path : SPRO -> Production ->Capacity Requirements Planning -> Master Data -> Routing data -> Define Setup Time Matrix 7)Define Control Key. Path : SPRO-> Production-> Capacity Requirements Planning -> Master Data ->Routing data -> Define Control Key(OPCG) 8) Define Shift Sequence. Path : SPRO -> Production-> Capacity Requirements Planning -> Operations -> Define Shift Sequences (OP4A) 9) Define Key for performance efficiency rate. Path : SPRO-> Production -> Capacity Requirements Planning -> Operations-> Available Capacity-> Define Key Performance Efficiency Rate (OPDU) 11) Specify Scheduling type. Path : SPRO ->Production ->Capacity requirements Planning->Operations->Scheduling ->Specify Scheduling Type (OPJN) 12) Set up Production scheduler group. Path : SPRO ->Production->Capacity requirements Planning -> Operations -> Scheduling -> Set up Production Scheduler Group (OPCH) 13) Select Automatically. Path : SPRO -> Production -> Capacity Requirements Planning ->Operations->Scheduling ->Task List Type-> Select Automatically (OPJF) 14) Define Scheduling parameters for Production orders. Path : SPRO -> Production ->Capacity Requirements Planning-> Operations->Scheduling -> Define Scheduling Parameters for Production orders (OPU3) 15) Define Reduction Strategies planned/ production orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies->Define reduction strategies planned-/production order 16) Define Reduction Strategies for network/process orders. Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies-> Define reduction strategies for network/process order 17) Define Selection profile. Spro->Production->Capacity requirements Planning->Evalution->Profiles-> Define selection profiles Hope clear to u. Regards Alok

Why would my Ipod Classic 160 GB (Late 2009) have remaining 224 MB or 0.20 GB of Used "Other" Capacity when everything else was restored to default as I intended?

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Capacity formulae and Scheduling formulae

Hi all,
Can anyone tell me the difference between the formulae given in Capacity tab and Scheduling tab of work center. If i am right the schedulling formulae is used to get the schedulle dates and time when process orders are created...Why do we give different formulae for different capacity category and where is the output of these formulae can be seen or whatare its uses...?
Regards,
Joseph.

Dear Joseph,
In my understanding while assigning the formula for capacity it should only contain the base quantity, operation quantity and the
machining time for performing an operation.So without considering the no of spilts(no of capacity) the system should calculate the
capacity required to perform an order quantity.
In the case of scheduling normally we have to assign formula that allow for operation splits,
Machine * Operation quantity / Base quantity / Operation splits,so in the case of scheduling the system should consider all the
capacity available(no of machines) and propose the timings accordingly.
Eg: For producing one product the operation time is 8 hours and there are 2 such capacity (machines) available which are running
for 8 hours a day.So available capacity = 8 + 8 hours and now producing 2 such product the capacity req = 16 hours and now
for this the system should propose that on the same day we can produce these 2 quantity considering the no of capacities = 2.
Check and revert
Regards
S Mangalraj

How to run mrp and capacity leveling through heuritics.

Hi,
How to run mrp and capacity leveling through heuritics.
What are the setps required for production planning run this thing in the heuritics in pp/ds?
Regards,
Sunil

Sunil,
APO PP/DS doesn't have a 1-to-1 match for MRP/Cap levelling per se. There are, though, a limitless number of ways to achieve the results you want.
Start with a basic PP planning MRP - SAP_PP_002, which will should create all necessary planned orders
Then try a DS heuristic to schedule your orders according to capacity. Schedule Sequence SAP001 is a good starting point. This can be used to schedule your cap relevant work centers such that they fully load the capacity available, similar to cap levelling.
Rgds,
DB49

Capacity planning and levelling

Hi,
My client has around 8 different production areas and I have created 8 different order types,production schedulers,capacity planner groups and production scheduling profiles for the same. I have also created a list profile,selection profile, graphical profile, optional profile and an overall profile with my understanding.
1. I want to see for a given production area, In the morning, the user has to take the list of work centres pertaining to his area and fix priorities. In case he wants to move certain orders to next day and want to insert new orders in place of that, how to do this?
2. How can I utilise the feature of capacity planning, to evaluate my capacity requirements for new projects?
3. I want the step by step instructions for doing the capacity levelling both in graphical/tabular forms. Also please explain the purpose of different profiles used for capacity planning like selection,option,list etc.
Regards,
Sridharan M

Dear
Capacity planning comprises the following partial components:
Capacity Evaluation
In the capacity evaluation, available capacity and capacity requirements are determined and compared with each other in lists or graphics.
You can use capacity evaluations to analyze capacity loads in your company.
Capacity leveling
The objectives of capacity leveling are:
1.     Optimal capacity commitment
2.     Selection of appropriate resources
3.     In most applications, you can use two types of planning table (graphical and tabular versions) to display the capacity situation and to carry out capacity leveling.
4.     In some applications such as Repetitive Manufacturing (PP-REM) or Sales and Operations Planning (PP-SOP), there are application-specific planning tables for capacity leveling.
The objectives of capacity leveling include:
u2022     Leveling overloads and under loads at work centers
u2022     Achieving optimum commitment of machines and production lines
u2022     Selection of appropriate resources
Dispatching Operations
Dispatching operations is the main function of capacity leveling. Operations are dispatched to the time when there is sufficient capacity for them to be executed. You can also dispatch sub-operations and work elements.

Reg: Combined work center / Capacity requirement planning .

Hi,
i need few informations regarding work center.
1. Can we create Resource (for process industry) similar to that as Work center which we create for (discreate industry)
can i use the workcenters (CR01) instead of Resource(CRC1) to my master recipe. is there any impact by using workcenter instead of resource to master recipe..?
2 In foundry we are using some Iron Plates for resting of Moulds. And these Plates we are having in limited numbers in Foundry.
Arond 30 Now i want to create a resource for this..? How to consider this Plates for resource..? Whether M/C or what..?
We are planning to carry out Proper scheduling and capacity planning for this resource.
3. And May i know how to carry out Proper scheduling and capacity planning of resource.. So if capacity is not available ,i should be not able to go-head even with the releasing of order. How to carry out this. Is any customization required.
4. Can we create combined resource Ex: Crane and laddle.
I need to create these two resource has single resource ..is it possible..? may i know how the costs/ time to capture.?
Please let me know.......THANK U IN ADVANCE.
Edited by: dan01234 on Dec 30, 2010 6:21 AM

Dear
Frist of all , I would appreacite if you can create seperate theard as you have multiple question .Refer : http://wiki.sdn.sap.com/wiki/display/HOME/RulesofEngagement
However , please find the answers :
1.. Can we create Resource (for process industry) similar to that as Work center which we create for (discreate industry)
can i use the workcenters (CR01) instead of Resource(CRC1) to my master recipe. is there any impact by using workcenter instead of resource to master recipe..?
Yes you can with Usage Type 009.But there may be diffienece in Standard Value Key and Formula Key which will be used for calcuating activity and also Capacity Reuiqemenet .
.2 In foundry we are using some Iron Plates for resting of Moulds. And these Plates we are having in limited numbers in Foundry.Arond 30 Now i want to create a resource for this..? How to consider this Plates for resource..? Whether M/C or what..? We are planning to carry out Proper scheduling and capacity planning for this resource.
A resource is plance where certain operation will happend sequentially as per Master Recipe or Routing .If you have Plate where you carry our certain engineering optiaon rather utlising thoem at requorce to excute the opration , then you can very well create them as resource or work centre .This Resource /Work centre will be having optaion , material , scheuling , CRP etc .Do u think that u will doing the same for Plate ??
If you are interested to carry out CRP/Scheduling the refer this theard : Capacity Leveling of Work Center
4. Can we create combined resource Ex: Crane and laddle.I need to create these two resource has single resource ..is it possible..? may i know how the costs/ time to capture.? :
Yes you can if both of them are intregal part of the resource /work centre as per as Setup , Machine , labour hrs is concern based on selection of Standard value Key and Formula Key .Wor centre or Reosurce cost captured through Actvity type ( KP26 with fixed or variable rate aginst costing elenemts) and Formula Key as assinged in the reosurce or work centre -Costing tab .
Check and revert
Regards
JH

Container resource u0096 usage and capacity

Hi,
For a chemical company I have the following situation: A bulk (intermediate product) is blended/produced in a tank. Then this bulk will be filled into different possible packaging. Therefore the tank will only be empty, when the last quantity is filled into one of these possible packaging. And a new production of a bulk can only begin, when the tank is empty. (An order for producing and one or some orders for filling will be used).
My idea was now to use container resources for these tanks. My aim would be, that if the tank is not empty, there is no capacity. That would mean, that any stock uses or blocks available capacity of the tank. First test showed that this is not the case.
Therefore: What is the final usage of a container resource what is your experience? Can I somehow block the resource until it is emptied by the filling orders (which would use only the filling machines as resources)? What do I have to maintain to receive this result (already done: container resource and product flow in SCM 5.0)?
Thanks a lot
Guido

Hi,
I made the experience that the level of stock does not influence the available (time-)capacity. In my point of view, the storage functionality is mainly for alert creation and handling. There is also a heuristic for storage resources, but I don't have experience in using this heuristic.
Thanks
Guido

Reg Capacity used and capacity available

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