Reg Mapping KANBAN - safety stock

Hi
This is Regarding KANBAN
Business scenario: Container will have safety stock maintained, Procurement will trigger only when stock in container goes below safety stock. not when container is empty.
We dont want system to calculate KANBAN quantity
Please suggest how i can map this case in System.
Thanks in adavnce

Hi,
I don't think that this concept is support by existing SAP functionality. There's no way you can define safety stock per KANBAN container.
Your concept fits to working with 1 container. Instead you could work with 2, maybe smaller, containers, and then instead of safety stock you can use the EMPTY and FULL signals in a standard way.
Regards,
Mario

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Reg safety stock

Hi experts,'
I am maintaining safety stock in material master.
I want the warning message at issue ,when the stock below safety stock.
How to resolve the issue?
Rgds
Bhuvan

What MRP type are you using? If stock falls below the safety stock, there will be a procuremet proposal for the same (internal or external) if you have mainted the MRP type as VB, then system will plan the same when MRP is run at plant level.
So please check your MRP parameters & monitor the stock level in MD04.
Hope the above clarifies.
Regards,
Vivek

Safety stock calculation

Hi all,
1. How the system calculates the Safety stock requirement for the raw materials?
Requirement is,
I am doing monthly production planning for the FG materials. And i want to keep all the raw materials stock as 15, 30 and 45 days stock as safety stock of the respective FG BOM raw materials. Bu the safety stock requirement for the each raw material is different.
How to get the safety stock requirement quantity for the required raw materials?
Actually I tried with coverage profile and the safety time / range of coverage in the MRP 2. But I did not any results. i think I may be wrong ,when I am working with coverage profile and safety time / range of coverage.
Please suggest me the appropriate solution for the above requirement.
Example,
Month     April
FG Material (XYZ)     1000
BOM for XYZ
Component     Qty     stock
RM1     2     100
RM2     1     150
RM3     1.5     500
As per the BOM the actually requirement for the RM1, 2, 3 are 1900, 850 and 1000 respectively.
I want to maintain the safety stock of the raw materials for RM1 for 15 days, RM 2 for 30days and RM3 for 45 days stock based on the gross requirement qty. So my total requirement as per the safety stock requirements is as below said, for the raw materials like,
RM1 is 2000(gross requirement qty) +1000 (safety stock requirement for 15 days) -100 (available stock) =2900
RM2 is 1000(gross requirement qty) +1000 (safety stock requirement for 30 days) -150 (available stock) =1850
RM3 is 1500(gross requirement qty) +2250 (safety stock requirement for 45 days) -500 (available stock) =3250
How to get the above explained requirement quantities for the raw materials like RM1,2,3.
regards
Srinivas

You should be able to achive this using the Coverage Profile..
Reg
Dsk

Safety stocks and STO's

Hi everyone,
I am new to APO but I am writing a functional spec. The safety stocks and STO's obtained after running SNP optimizer must be sent to third party system. I have to do the field mapping. Can somebody tell which table and technical name I should use. I know we can use /sapapo/rrp3 but I am not sure. Can somebody help...

Hi Bopanna,
We are using version SCM5.0 and a using planning book which is copy of standard planning book 9ASNP94. We have assigned correct KF function (3003) to safety stock key figure. I stillc nat figure out whats wrong
Mylene

Safety stock data update in APO product master

Hi Gurus
I have an active IM for a product . when i change the safety stock in R/3 , the same is not getting updated in APO. The method maintianed is SB
Please suggest

Finally i need to apply the below code in Exit EXIT_SAPLCMAT_001
INCLUDE ZXCIFU01 *
IF CT_CIF_MATLOC IS REQUESTED.
if no saftystock-method is explicitly set
use method 'SM' if safty stock & time is transfered
use method 'SB' if only safty stock is transfered
use method 'SZ' if only safty time is transfered
LOOP AT CT_CIF_MATLOC.
LOOP AT CT_CIF_MATLOCX WHERE MATNR = CT_CIF_MATLOC-MATNR AND
LOCNO = CT_CIF_MATLOC-LOCNO.
CT_CIF_MATLOCX-MSDPSBMETH = 'X'.
*APO und R/3: Safety stock
IF CT_CIF_MATLOCX-SAFTY = 'X' AND
NOT CT_CIF_MATLOC-SAFTY IS INITIAL.
*APO: Safety days' supply R/3: Safety time/act.cov.
IF CT_CIF_MATLOCX-SVTTY = 'X' AND
NOT CT_CIF_MATLOC-SVTTY IS INITIAL.
*Maximum of stock und safety time
CT_CIF_MATLOC-MSDPSBMETH = 'SM'."Maximum
ELSE.
*Safety Stock
CT_CIF_MATLOC-MSDPSBMETH = 'SB'.
ENDIF.
ELSE.
IF CT_CIF_MATLOCX-SVTTY = 'X' AND
NOT CT_CIF_MATLOC-SVTTY IS INITIAL.
*Safety days' supply
CT_CIF_MATLOC-MSDPSBMETH = 'SZ'.
ENDIF.
ENDIF.
MODIFY CT_CIF_MATLOC.
MODIFY CT_CIF_MATLOCX.
ENDLOOP.
ENDLOOP.
ENDIF.
Thanks all for the input

Report for Reorder point, safety stock, current stock and fixed lot size

Hi,
Purchasing Dept. is looking for a report which can give list of materials falling below the reorder point, so that they can go ahead and create procurement proposals for those materials.
They also want to see the Reorder Point, Safety Stock, current stock and fixed lot size in the same report.
Let me know if there ia any standard report availbale which displays the same or any approach to get the same.
Thanks in Advance.
Regards,
Shankar Goud.

Hi,
There is no standard report because this is meant to be managed by the MRP run.
The MRP lists show all materials that have a problem (such as stock below reorderpoint) but MRP generates requirements for these anyway and so all you need to do is to look for the MRP generated requirements (requisitions?) and you have your list?
Are you using MRP?
If so then please use the standard functions in MRP to get this.
If not, then WHY NOT?
Steve B

Report on current stock and safety stock

Hi,
I want to have the report on current stock and safety stock.
In MC.9 it gives wrong safety stock. When I go to cross check the safety stock in material master & in MC.9 I see differences.
Thanks,
Kiran

You can user tcode MC.9 or MC.5 to know valuated stock available at given plant. Stock lying in Returns (MB52) will not be a part of this report as it non-valuated stock.
The stock in the accounting view of the material master considers stock at plant level including stock in Transit (Intra & Inter plant stock trasnfers) & special stock like stock issued to vendor , consigment stock etc which is valuated at plant level.
whereas and stock in the plant stock view of the material master does not consider such special stocks hence there will always difference in both veiws.
For Physical stock as on particular date you can consider MB5B report with radio button "Storage location/Batch Stock" wherein you will get Quantity issued & Qunatity received in those SLOC along with Opening stock & Closing stock for the specified period.
use tcode
MBLB to know stock at vendor.
MB54 - Consignment Stock.

Safety stock not covered by schedule lines in planning run

Hi !
In our organization we are trying to implement scheduling agreements and automatic creation of delivery schedule lines through MRP. We have MRP type PD and it considers the reservations created by PM orders and Production orders as requirement elements. When I do the planning run, it creates schedule lines for the PM order reservations and purchase requisition for safety stock. I need it to create schedule lines for all scenarios. Kindly help and suggest a solution.
Regards,
Satya

Hi,
Please refer the below links.
Schedule Lines not getting created in MRP
Re: No Scheduling line is generated when RUN MRP
Hope it helps you.
Thanks.

Calculation of Safety Stock and Reorder Point under Forecast Model T

Hi Gurus!
Happy Holiday!
I would like to ask for your assistance on how the the safety stock and reorder point was calculated with the following values available. I would really appreciate it if you could give me details on the calculation.
Below are the values:
Basic data
Forecast date        01.12.2009        Unit                  CTN
Forecast model       T                 Service level         0.0
Period indicator     M                 Paramtr profile
Control data
Initialization                                Tracking limit        4.000
Model selection      A                 Procedure selection   2
Parameter optimizatio                Optimization level    F
Alpha factor         0,10               Beta factor           0,10
Gamma factor       0,00              Delta factor          0,30
Basic value           5.464-           Trend value          5.603-
MAD                      4.758            Error total              4.722
Safety stock         1                   Reorder pnt.          1
No. of values
Consumption           6                Forecast periods       1
Initial. periods      0                Fixed periods          0
Periods per season   12
Historical data
Period                Original     Corrected value
11.2009                3.000              3.000
10.2009                0.000              0.000
09.2009                0.000              0.000
08.2009                9.000              9.000
07.2009               21.000             21.000
06.2009               20.300             20.300
Forecast results
Period                Original     Corrected value
12.2009                0.000              0.000
Appreciate your assistance!
Thank you and Happy Holidays!
Ji

Sweth, you are asking for consulting, and in my opinion it is way beyond what can or should be reasonable to achieve in such a forum. You are asking complex questions, that most probable have more than one possible answer.
I suggest that you get on-site help from a knowledgeable and experienced consultant. These are crucial business issues, and should be dealt seriously.

Safety stock and Reorder point calculation in inventory planning

Hi,
How System does the calculation of own safety stock, and Reorder point, maximum safety stock level at parent and child location while running inventory planning services in SAP APO SPP. does anyone about the calculation please let me know
Regards
Puneet

Hi,
How System does the calculation of own safety stock, and Reorder point, maximum safety stock level at parent and child location while running inventory planning services in SAP APO SPP. does anyone about the calculation please let me know
Regards
Puneet

Safety Stock T-code

Dear Experts,
What is the T-code for viewing all the safety stock which are maintained for all materials.
Regards,
Phalgun Patel

Hi,
Execute t-code se16, then enter MARC table and press enter. Enter list of materials or plants or this can be run without any selection parameter.
Execute it and look for field EISBE (Safety stock).
Regards,
Gaurav

No planning file entry for safety stock

hello!
i do not have a planning file entry for safety stock. my material has required safety stock and no quantity on plant stock. therefore MD01 should create a purchase requisition - but is does not. i do not have an entry in the planning file as well.
any ideas what could be the reason?
thanks!
matthias

Hi,
- First of all check whether MRP is activated or not for Perticuller Plant.T.code is OMDU.
- Which MRP type is maintained for that material?
- In rare cases (Materials uploaded by LSMW using Badi) it is observed that system miss to make the entry in Planing File.So better will be set a Back Ground job to activate Planing file OMD0 or make manual entry using T.code MD20.
Regards,
Dhaval

Dynamic update of safety stock in SAP R/3 systems (ECC 5.0 version)

Hi Friends,
Forgive my newness to SAP. Let me explain the problem i am facing in SAP. I want to identify the parameters to dynamically update the finished goods safety stock for each depot by SKU wise.
Current process :- Safety stock is calculated manually and updated by using Transaction code MS02 in the system.
It would be highly useful if i know the flow in SAP system and how the current process can be changed?
If more info is required i'm ready to give.
Thanks in advance

Hi Mario Adler,
Thanks a ton for ur answer.
Will it update safety stock for finished goods in each depot by SKU wise? Raw material safety stock isn't my concern.
project description : Manufacturer of chemical goods , 70+ products,350 skus
Distribution : factory to depot (bulk volume)
Mother go-down to depot(Stock transfer)
No of depots :33,factory:3,mother go-down -1
Sales forecasting is done in excel for every month and updated to SAP via BAPI. After that DRP,MRP and other runs takes place.
What are all the areas i need to touch in to get the parameters to update the safety stock?
Regards
Arasu
Edited by: Arasu_IIM on Apr 26, 2011 12:52 PM

MRP with Safety Stock

Hi All,
I am working on a trading Company. I have one scenario for Make to Stock, whenever the MRP will run it should consider the safety stock and the MRP should be run through the reorder Point. As i do not have much idea about the MRP, so please guide me on this. Please give me step by step Procedure to do this. What MRP type,shall i choose while creating the material master and which lot size? Its will be better if you clarify with an example.
Sure,Points will be awarded.
Thanks in advance.

Hi Dharama,
I have run the MRP same as the example given by you for Lot size HB and MRP type VB as--
Ex. Stock 50
Reorder point 60
safety stock 30
MAx stock level 100
When MRp run system create P.R for 50 no's.
I understood the first two line items as we have the safety stock as 30, so it will be reduced from the avalaiable quantity 50. It will become as 20.
But after that, how the system is calculating on the reorder level and the maximum stock level. Please clarify me on this.
Thanks in advance
Sure, Points will be awarded.
Edited by: Neeraj Saini on Oct 23, 2008 7:53 AM

MRP - project stock - safety stock

Hello,
My MRP plans on a project stock.
When I try to fill in the field "safety stock" in material master data MRP plans the safety amount on unrestricted use stock. I would like it to be planned on a specified project.
Do you know how to do it?
Best regards
Piotr

Hi,
procurement for safety stcok will always happen wo ac assignment. So you may have look for use of some other parameters like lot sizing or minimum lot size fields etc.
Regards
Vineet

Reg Mapping KANBAN - safety stock

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