Reg:MRP,SFC,SOP
1) suppose i have 4 seperate routings
how do i choose one among the four and link it to MRP
2) what is use of OrderType Dependant paramaters
3) i want Process FLow in SOP scenario
4)what is Planning Strategy =40
Raj,
1.
With T-Code C223, you can create production versions for each routing. That will have different lot sizes and validity dates.
With respect to each production version routing will be selected.
2.
Order type Dependent parameters controls the following things.
a. Selection of PV: (0-Automatic, 1-Manual)
b. Routing (Selection ID, Routing Selection, TL Type)
c. BOM Application (PP01)
d. Inspection Type
e. Missing part List
f. Documentation Goods movements
g. Controlling data such as costing data and Result analysis Key.
3.
Process flow for SOP ( Consolidated from different blogs and libraries)
a. Maintain self defined information structure----MC21
Sales department in discussion with planning department prepares the sales plan for different product range or for
different product groups.
b. Create planning type----MC8A
Act as a template to maintain data for specific information structure. It is a customized view of planning table. You may have one view for sales planner and another view for production planner. There is no restriction on number of planning type per info structure.
c. Create planning hierarchy---MC61
It is a combination of characteristics value. It provides framework for planning in flexible planning.
d. Create product group---MC84
A product group combines other product groups and materials according to whatever criteria best meet the needs of enterprise. Product groups are classified according to whether they are multi-level or single-level. A product group is multi-level if it contains other product groups. However, the lowest level in a product group hierarchy always consists of materials.
e. Resources---CR01
Resource or work center is the standard essential master data in PP module.
f. Rough-cut planning profile---MC35
It is a kind of resource leveling tool. One can have a visibility of target in terms of resource required to meet them. This gives the input to fine tune the target and optimize the use of resource. Example: a product has to undergo processing in four machines. Machine three is a bottleneck operation. It is essential to check the capacity of this resource to the planned quantity. Then rough cut planning profile will be created to this resource and evaluated for capacity.
g. Create plan in inactive version---MC81
Sales department in discussion with planning department prepares the sales plan for different product range or for
different product groups.
h. Disaggregate product group plan and check capacity---MC76
Planning is done at the product group level at highest level. Now it is required to disaggregate the plan to plan the down level product group and finally the material.
i. Version management---MC78
"Presently the plan is available in inactive version. With this version, capacity situation is verified. If it is found
satisfactory, it may be transferred to A00 as a Active version.
j. Transfer product group to planning---MC75
Transferring disaggregate sales plan in to planned independent requirements i.e. planning table.
4.
Planning Strategy 40 (Planning with Final Assembly)
This is a Make to Stock strategy.
This strategy is preferable where quantities of the finished product can be predicted.
In this strategy, existing stock is considered and sales order will consume PIRs
Following fields need to be maintained in MRP 3 view along with use of 40 strategy .
a. Consumption Mode
b. Bwd Consumption Period
c. Fwd Consumption Period
Regards,
Samir Wadajkar
Edited by: wadajkar on Dec 14, 2010 8:54 AM
Edited by: wadajkar on Dec 14, 2010 8:54 AM
Similar Messages
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Hi,
Could anyone provide me Std available SAP Reports in MRP & SFC
RegardsDear Srividya,
Enter the T code SAP1 only when you are in SAP easy access screen.when you are working with some other T code check
with /osap1.
Importatant reports for MRP
MD04 Display Stock/Requirements Situation
MD05 Individual Display Of MRP List
MD06 Collective Display Of MRP List
MD07 Current Material Overview
MD08 Reorg. MRP Lists
MD09 Pegging
MD45 MRP List Evaluation
MD46 Eval. MRP lists of MRP controller
MD47 Product Group Planning Evaluation
MD48 Cross-Plant Evaluation
MD4C Multilevel Order Report
MDLD Print MRP List
SFC Reports
MCP1 SFIS: Operation Analysis Selection
MCP3 SFIS: Material Analysis Selection
MCP5 SFIS: Material Analysis Selection
MCP6 Goods rcpt analysis: repetitive mfg
MCP7 SFIS: Work Center Analysis Selection
MCP8 Goods rcpt analysis: repetitive mfg
MCP9 SFIS: Select Run Schedule
MCPB Operation analysis: Dates
MCPD Production order analysis: Dates
MCPE_CUS Commodity Pricing Customizing for MM
MCPE_DOC Commodity Pricing in MM Documents
MCPE_FA_ACC_SEQ Access Sequence for Formula Assembly
MCPE_FA_COND_TYPE Condition Types for Formula Assembly
MCPE_FA_CT Cond. Tables for Formula Assembly
MCPE_FA_DET_PROC Det. Procedure for Formula Assembly
MCPE_FA_FC MM Field Catalog
MCPE_FA_GCM Formula Master Data Maintenance
MCPE_MD Commodity Pricing Master Data for MM
MCPE_WB CPE Formula Workbench for MM
MCPF Material analysis: Dates
MCPH Work center analysis: Dates
MCPK Operation analysis: Quantities
MCPM Production order anal.: Quantities
MCPO Material analysis: Quantities
MCPQ Work center analysis: Quantities
MCPS Operation analysis: Lead time
check and revert.
Regards
S Mangalraj. -
Reg:MRP -Exclusion of open orders
Hi,
I want to run MRP without consideration of open orders(Production order).Is it possible.
I tried thru availability configuration.Its not working.
Regds
bhuvanDear ,
Just an work around : Did you check setting Technically complete status to Production Order .Goto -CO02-Function-Restrict Processing -Technically Complete and SAVE for those order which you do not want to consider in MRP .For mass teco use COHV.
Check with 2-3 sample orders in sand box and run MRP
Availabilty check is not fulfill the requirement bacause , it is not plant specifc and also for an particualr order type .
Try this and let us know the result .
Regards
JH -
Reg: MRP Run for all Materials
Hi Abapers,
I have an issue where in using MD01( Material Run), i need to raise one PR for all materials below the re-order stock. Currently system creates one PR for each material below the re-order stock.
Please throw any ideas regarding this.
Thank youHi ,
to procure assembly take 10 days.
And delivery date is after 2 days
After MRP run , system will take first backward schedulling from delivery date will take 2 days and going forward scheduling and take 8 days .
So that from current date system will take 10 days so assembly will procure easily .
Suppose today date 19/05/2011. And delivery date is after 2 days .( on date 21/05/2011 )
if MRP is run on 19/05/2011. System will create delivery date 29/05/2011.So assembly will be easily procure within span of 10 days from 19/05/2011 to 29/05/2011. Delivery of FG is easily available on 29/05/2011.
Regards
Vinod -
Hi all,
can any one know me the mrp elements in md04
As we call Value stock at vendor as Subcst
To.quality inspection as QM-Lot
In transfer ( storage location) as Sloc st
and i want to know for Returns,in transfer (plant), unrestrected consignment,
blocked consignment,Rest.Consignment,consignment in inspection.quality inspection stock at vendor.
Thanks,
Narsimha Reddyi need the mrp elements i.e.in md04 transaction we can see the stock. if we click on stock we will find all the stocks dispalyed so where can we see that all mrp list elements.
-
Reg.MRP Run without sale order
Dear Experts
We are in need of MRP run without sale order. I have created Finished product material (T-Shirt) and assigned components to that and then I ran MRP, If I do so, MRP is exploded but result is not satisfied some non components are displayed.
What is my requirement is ,when I run MRP if there is stock availble production order should be created otherwise Material requirement has to created.
Pls help what is the configuration for MRP run,
Thanks
Rajakumar.KHi Raja,
One of your requirements isn't available in R/3.
What is my requirement is ,when I run MRP if there is stock availble production order should be created otherwise Material requirement has to created.
Standard MRP will create Dependent requirements (demand elements). MRP will create order PROPOSALs (purchase reqs or planned orders)(supply elements). MRP can be immediately followed by an additional program that will convert planned orders to Production orders. All these things are possible.
However, MRP will not check for the availability of components, and then selectively create production orders. Availability check, which is not part of MRP, is usually performed at a later part of the production order cycle.
Regards,
DB49 -
Hi,
The output for MRP is in the form of Planned Orders/ Procurement proposals after netting all the available stocks, Pending PO's/PRQ's & Productio Orders.
But i want to know the requirements list with out considering the pending PO's/PRQ's/ Production Orders.
Is that possible to view?
Regards,
SirishaDear
You need to deal with following table for your requirement to extract the list of MRP elements as they are NOT in a single table also
MDKP, "Header Data for MRP Document
MDTB, "MRP table
MDTC, "Aggregated MRP table items
T457T. "Description of MRP elements
For more details , i would rather suggest you to discuss with your ABAPer with following code as one of the referbce :
DATA: BEGIN OF MDTBX OCCURS 0.
INCLUDE STRUCTURE MDTB.
DATA: END OF MDTBX.
SELECT-OPTIONS: PLANT FOR MDKP-PLWRK OBLIGATORY,
MATNR FOR MDKP-MATNR OBLIGATORY.
CLEAR: MDKP, MDTB.
SELECT * FROM MDKP WHERE DTART EQ 'MD'
AND MATNR IN MATNR
AND PLWRK IN PLANT.
WRITE:/ MDKP-MATNR, MDKP-PLWRK.
IF MDKP-CFLAG EQ 'X'.
CLEAR MDTBX. REFRESH MDTBX.
IMPORT MDTBX FROM DATABASE MDTC(AR) ID MDKP-DTNUM.
LOOP AT MDTBX.
MOVE MDTBX TO MDTB.
SELECT SINGLE * FROM T457T WHERE SPRAS = 'E'
AND DELKZ = MDTB-DELKZ.
IF MDTB-PLUMI = '-'. MULTIPLY MDTB-MNG01 BY -1. ENDIF.
WRITE:/ MDTB-DAT00, T457T-DELB1, MDTB-VSTAT,
MDTB-MNG01, MDTB-LGORT.
ENDLOOP.
ELSE.
SELECT * FROM MDTB
WHERE DTNUM EQ MDKP-DTNUM
ORDER BY PRIMARY KEY.
SELECT SINGLE * FROM T457T WHERE SPRAS = 'E'
AND DELKZ = MDTB-DELKZ.
IF MDTB-PLUMI = '-'. MULTIPLY MDTB-MNG01 BY -1. ENDIF.
WRITE:/ MDTB-DAT00, T457T-DELB1, MDTB-VSTAT,
MDTB-MNG01, MDTB-LGORT.
ENDSELECT.
ENDIF.
ENDSELECT.
Regards
JH
Edited by: Jiaul Haque on Nov 22, 2010 4:25 PM -
Coverage profile and Stime period profile in MRP
Can anyone explain what is the importance of coverage profile and safety time period profile in MRP2 view and what is their implication in MRP and SOP ?
Hi,
Coverage profile is used in Material Requirements Planning for calculation of dynamic safety stock. This dynamic safety stock is calculated by using formula: Average daily req*range of coverage.
Average daily req is calculated by considering requirements in specific periods and no of days for the total period length.
You can find all the setting in
MRP--> Planning-> MRP Calculation---->Define range of coverage profile.
e.g.
You have maintained in coverage profile:
Period indicator: W(week)
Number of periods to be considered for ADR: 2
Period length: Standard days (5 days)
Range of coverage: 5 days
Req for 1st week: 1000
Req for 2nd week: 1000
then Ave daily req.= (1000+1000)/(5 period length*2 no. of periods)=200
then Dynamic safety stock= 200 (ADR)* 5(range of coverage)=1000
Hope you got it.
Sachin -
REGARDING PROCESS ORDER CREATION
Hi All,
While creating the process order for material, system showing the message that "Manual process order cannot be created for this product". But if we try with another user id, i could able to create the order for the same material.
Plz suggest the solution to get rid of this error.
Thanks
Arvind SHi,
The message "Manual process order cannot be created for this product" clearly indicates that the user is not authorized for Manual process order creation by COR1 transaction for this material and may be this material is planned through MRP or SOP etc. and in critical or certain situations manual process order creation is allowed to another user/user id for the same material ( type of materials/material code).
Some time organizations put such restrictions through enhancements. You can search the exact reason or logic of restriction by the help of ABAP consultant.
Regads,
Narresh -
MC74 : how transfer SOP to PIR for a specific mrp area
Dear guru ,
i want to transfer Planning Data of a SOP Version for a single material to Demand Management.
The copy to Demand is run directly into the plant of the SOP Version.
I manage MRP Area.
How can I transfer directly SOP to PIR for a specific mrp area ?
Thanks in advanceHi..
In MC87 you have to first create planning data.. SOP.
Then if you go to MC74 your planning data will be transferred..
Ii.e you will get the PIRs automatically from Demand management..
Hope the above clarifies..
karthick -
Dear all,
Please explain what is the difference between SOP and flexible planning, similarly in an industry when do use Longterm planning, when we will use SOP and when we use Flexible planning, when we should use MRP planning
Please advice
regards
venkatDear,
Standard SOP:-
Standard SOP, you work with one organizational unit, the product group hierarchy, and plan predefined key figures in a planning table with a set layout. All plans in Standard SOP are based on the standard information structure S076.
If there are more regions for an organization, planning can not be done at different region or different sales organization level using Standard SOP.
Flexible Planning:-
Flexible Planning, on the other hand, can be based on any information structure of your choice, either a self-defined information structure or a standard information structure.
If there are more regions for an organization, planning can be done at different region or different sales organization level using Flexible planning
Please refer my reply from this thread,
[SOP - Flexible Planning |SOP - Flexible Planning u2013 Demand Management.]
Regards,
R.Brahmankar -
Dear all,
Where can we create MRP elements for ex BH for process order, we can check in MD04 but i want to know where they are created
Regards
VenkatVenkat,
If you are talking about creating a new type of MRP element, this generally cannot be done. I believe the only way implement a new element would be to modify all existing programs that manage this field.
I have never heard of 'BH' for process order, the standard MRP element for Process order has already been assigned to 'BR'.
There is a configuration where you are permitted to assign different text elements (human-readable names) to existing MRP elements OMD5.
Best regards,
DB49 -
Hi Friends,
The quiery is like this
MD01 is scheduled as a background job using MDBT transaction . Here values are maintained for MRP control parameters which appear on MD01 initial screen like
Processing key
Create purchase req
Schedule lines
Create MRP list
Planning mode
Scheduling
Planning date .
Though here it is given that no schedule lines , MRP output is giving schedules for BOM components
quiery is which control parameters are preferred while system is executing MRP ,
1.The Plant parameters which are maintained at plant level
thropugh OPPQ
2. The Plant parameters which are maintained at MRP Group
level thropugh OPPR
3. The MRP control parameters entered in MD01 initial screen
4. Master data maintained like planeed delivery time , etc... for
material in material master
another doubt is while running how the system considers the MRP control parameters pertaining to the BOM header parts and BOM components
regards,
Madhu KiranHi,
For MD01, system will check MRP group parameters for particular material. MRP group creation indicator overwrite the initial screen of MD01 creation indicator.
If MRP group not found system will use initial screen of creation indicator.
For MD02, system will overwrite MRP group creation indicator. MD02 initial screen indicator has priority over MRp group.
For your last question also system will work as above.
Check the following taken from SAP Help.
The creation indicator for purchase requisitions is only valid if the MRP group does not override it. The creation indicator for scheduling agreement schedule lines is only valid if the MRP group or the plant entry in Customizing does not override it (see Creation Indicators in the Initial Screen and the MRP Group ).
In single-item planning the creation indicators in the initial screen overwrite the creation indicators in the MRP group (see Creation Indicators in the Initial Screen and the MRP Group).
Regards,
Dharma -
Reg LPA Delivery schedules - MRP
Hi
Delivery schedules got created via MRP - LPA document type
We haven't released to vendor [JIT or Forecast]
When i manually change quantity in generated delivery schedule, Firmed indicator is ticked as expected
i am unable to uncheck this indicator when go there change mode it is grayed out
Please suggestSAP Help says 'You can only change it from the planning result. To do this, double-click on the schedule lines in the planning result.'
Planning result ??
How do i make changes to firm indicator, Please help -
Hi guru's can anybody tell can it be config., in such a way that the ext., req., can also be
taken into account while MRP run in consumpotion-based planning if VB is selected as MRP type.
thanx in adv.,
tulja singhHi,
In spro/ prodn/mrp/master data/check mrp type :
For mrp type VB you can include external requirements in total horizon or with in the replenishment lead time.
Select the external requirements to be considered by the system such as sub contract req, released purchase req, reservation etc.,
You can copy VB &make required changes & give a different name.
Hope this helps...
Regards,
Ramasamy
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