Rework at rem

hi
in rem at mfbf screen where we can confirm rework quantity
and how to see confirmations after mfbf
plz suggest how to perdorm rework at rem
regards
sasikanth

Hello,
sending herewith earlier thread on the same issue.
activation of failure cost in REM with Rework
Posted: Sep 3, 2007 10:56 AM       E-mail this message      Reply
Hello PP experts ,
Please let me know How to activate the failure cost ( FCOST) in REM scenario.
We have a scenario, where we want to start failure cost accounting in REM.
The production person is using MFBF for production confirmation.
In MFBF, the production person will do the confirmation under rework and then the same material no will appear in FCOST for further work.
Here in FCOST, you can confirm the same as scrap OR good ( from rework).
Waiting for your reply.
Regards,
Ravindra Deokule
Mangalraj
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   Re: activation of failure cost in REM with Rework
Posted: Sep 3, 2007 11:24 AM    in response to: ravindra deokule       E-mail this message      Reply
Dear Mr.Ravindra,
Do you want to track the amount for the extra activities done for a material apart
from the planned activities?
Can you explain me,what's the meaning for Failure cost?
Regards
Mangal
ravindra deokule
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   Re: activation of failure cost in REM with Rework
Posted: Sep 3, 2007 11:37 AM    in response to: Mangalraj       E-mail this message      Reply
Yes , you are right. I want to track the extra material and extra activities required for manufacturing.
These are the activities , which are additional from the planned ones.
This will be considered as a failure cost.
Prasobh Karunak...
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   Re: activation of failure cost in REM with Rework
Posted: Sep 3, 2007 11:45 AM    in response to: ravindra deokule       E-mail this message      Reply
Ravindra,
I have not configured, but here is the theory behind this, Hope this helps
Making Settings for Failure Cost Processing ...
Use
A few basic settings need to be made before you can use the functions in failure cost processing.
For production orders, carry out the step Activating Failure Cost Processing for Production Orders.
For repetitive manufacturing, carry out the step Activating Failure Cost Processing for Repetitive Manufacturing.
To control the valuation of rework quantities, carry out the step Settings for Failure Cost Processing. These settings are optional.
The step User-Defined Error Management enables you to customize how messages are output in the valuation of failure cost documents. These settings are optional.
Prerequisites
For the failure cost cockpit and for reporting, activate the BAdI FCO_COCKPIT_FUNCT.
Production Orders
For confirmations, activate the BAdI WORKORDER_CONFIRM with the implementation FCO_CREATE_DOCUMENT.
For processing rework quantities, activate the BAdI WORKORDE_REWORK with the implementation FCO_GET_REWORK_QUANT.
Repetitive Manufacturing
For repetitive manufacturing, the following BAdIs must be activated:
FCO_CO_FUNCTIONS
FCO_CUSTOMER_SPECIF
Procedure To Activate Failure Cost Processing for Production Orders
Start transaction FCOACTIV_SFC Activate Failure Cost Processing.
Activate Failure Cost Processing for the required plants and order types.
Choose Save.
To Activate Failure Cost Processing for Repetitive Manufacturing
Start transaction FCOACTIV_REM Activate Failure Cost Processing.
Activate failure cost processing for the required plants.
Choose Save.
Settings for Failure Cost Processing
Performance considerations may make it advisable not to valuate rework quantities. In this step you can define how the rework quantities ? and consequently the failure cost documents ? are valuated.
Start transaction FCOSETTINGS Settings for Failure Cost Processing.
If you select the indicator No Valuation, the rework quantities are not valuated.
You can choose whether valuation is executed with or without planned scrap.
You can choose whether summarization is performed.
Choose Save.
User-Defined Error Management
For each message displayed in the valuation of failure cost documents, you can specify here whether the message is output with one of the following message types or is suppressed completely:
Information
Warning
Error
Termination
Start transaction OPR4_FCO User-Defined Messages: Failure Cost Cockpit.
The list shows the application area and the message text for each message.
You can assign the message types in the Message Type column using the input help.
Restore Default restores the original default settings.
You do not need to save the settings.
Result
If you have activated failure cost processing for production orders or repetitive manufacturing, then:
A failure cost document is generated for each scrap backflush. This document can be displayed and valuated in failure cost processing.
Rework processing is activated with the failure cost cockpit.
If you activate Failure Cost Processing, you cannot use the classical rework functionality for production orders.

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REWORK IN REM

Dear Gurus,
I am working in REM scenario and i have to map rework scenario in REM.
Following is the scenario1:
1) Final Assembly got rejected in quality inspection.
2) Some rework is required on the Assembly to make it OK which requires some material and operation.
___Scenario2___
1) Final Assembly got rejected in quality inspection and it is found that it cant be repaired rather it can be dismantle and some components can be retrieved so that they can be utilized in future for the regular production and to be sent back to store department.
Kindly give your valuable suggestions to map above mentioned scenario.
With Regards.

Hi,
Rework is can not be handled in REM like that in Descrete Manufacturing.
If you have consumed additional components then do the Component Backflush.
Same for additional activity in Activity Backflush in MFBF.
If not you can have a Rework Production Order created fo this to capture the addtionl components and Activities..
Hope his helps,,
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Siva

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Hi all,
Is there any general flow for the re-work process for the REM scenario?

Dear Bear,
1.For extra consumption of components use component backflush for posting the same.
2.For extra consumption of activities use activity backflush to post the activities.
But there wont be any direct linkage relating to rework for the product,you have to check with the report MF12 for different
bookings like assembly backflush,component backflush and activity backflush.
3.In case if this not accepted by the business,then going for production order without material using CO07 can be one more
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REM: production tracking, rework, and in-process inspection

Gurus,
I have three issues with REM, and I have my own views on them:
1. Rework: In case of discrete manufacturing with the help of trigger functions we can generate an operation (in the same order) or a rework order to cary out reprocessing. But in case of REM we cannot achieve this because there would be no order for inserting new operation and since it is REM we should not generate a new order. The only way is to manually backflush the activities and components (without any reporting point).
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3. In-process Inspection: Can be achieved through inspection type 13 and lot needs to be generated through t-code MFPR.
Kindly let me know if my understandings are correct. Please let me know if there are other way arounds in Standard SAP.
Thanks in advance!
Snigdho

HI
As In discrete there is no Rework order in REM.For Tracking you need to assign the Planned order to the Prdocution versions in Planning table thru MF50 and then Backflush against the planned order .Check report MCP6/ MCP8 for GR against planned orders.
Inprocess inspection can be done thru 13 and lot generation is done thru MFPR.
hope it is useful.
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I have confusion regarding rework order in case of REM :
How GR to be done against Rework Order in case of REM because I dont have parent Order as it is in the case of Discrete & further what should be the settlement receiver in case of REM scenario which we use Main order as settlement receiver in discrete.
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Dear Tejas Pujara,
Here you have 2 options,
Either try to book the component's and the activities consumed using component & activity backflush
respectively.
or else you have to go for a production order creation without material in CO07.Say you have made a GR
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Check and revert back.
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Rework operation in REM

hi,
how can i confirm rework operation in rem manufacturing.
already backflush happened.

Dear Prakash,
Do you want to post the activities that have been used for the extra operation of a HALB or FERT material?
Then enter the material Part no and the radio button for activity backflush and by the options fetch Planned activites from routing or No
Planned activities from routing.
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Hi friends,
My strategy is Make to stock production. I have created my production order of quantity 100. Then i have deliverd the same quantity of 100 to store in t.code MB31 (against my order). Then i closed my order
My order status is:
CLSD CNF DLV PRC MACM GMPS SETC.
I have stocked my quantity in my store. Afrer 3 months, our people wants to sell the product through sale order. Now they find some damages in that final product. Now sales is returning the final product to production for rework.
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please guide me
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Hi Senthil,
Good afternoon and greetings,
Made to stock in production term is called as Repetitive Manufacturing and the cost object for the same would be Product Cost Collector. The Product Cost Collector doesnt have the concept of closing fully basically because the product cost collector would be a replica of the material itself.
In your case, a rework for production order is applied through by adding an additional work centre in the routing called REWORK. Re-opening a production in a different period may lead to confusion basically because the planned cost at the time of creating the order say before 3 months would have been £100 per PC. Now the standard cost estimate is £125 per PC and reopening the order will redetermine the planned cost again and when it is settled it will hit your profitability very badly because the variance would be £25 + rework cost. Thereby it is advisable to use the concept of standard REM.
Alternatively, if you want to use the Production Order only, then follow the sequence as below
1. Move the material from one code to another rework code
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Please reward points if found useful.
Thanking you
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Rework operation in the routing

Hi All,
We are in the REM process, We plan to change the existing Routing so that need to include the rework as the operation in the routing.
we are not going to do rework for finished product (i.e after the confirmation). if any problem , we make it as the scrab.
we need to do the rework for the product before final stage of inspection itself . ie. we have a inprocess inspection .
i.e we have a operation called soldering, if this is not done properly, we remove the soldering and do it again as a rework.
1.how to mapp this operation as rework in the routing
2. whether we need to create the separate routing for rework or we can add this rework operation in the same existing routing itself ?
3. if we do rework for the assembly, we can do create the rework, but in the component stage itself
we need to do the rework.
Edited by: raj on Jun 5, 2009 7:37 AM

Hi Ramaling,
my scenario is like , we have 10 operation, after the 3rd operation, we have the inspection as the 4th one.
if any qty have rework , we have done the rework manually .
so client need us to create the WC for rework and they need to find the cost inoccur for the rework
after rework was done ,all the other operation will continue for the reworked materials.
how to include this rework WC in the routing what we used.
is it advisable or not
if it is not how to mapp my scenario ?
Edited by: raj on Jun 5, 2009 12:52 PM

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Good morning all,
Can anyone tell me or point me in the right direction, can we and how do we manage rework loops and rejects in the repetative manufacturing model?
Thanks in advance

Hello,
If you are working with 4.7 then Rework is possible in MFBF screen also.
If you declare some qty as rework , it will appear in FCOST screen.
While booking in mfbf you have to specify the version.
From FCOST you can book it as scrap OR good.
Here also you need to specify the version.
When you book rework , system will generate an entry in the background for RO
document.If you given back this rework to production area then again RI document will be ganarated in the system.
These documents can be seen in FCODOC.
We are extensively using REM in our plant.
Reward points if helpful
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My scenario is relevant to REM, during back flush in transaction MFBF am posting the assembly scrap by selecting assembly scrap radio button and in the scrap posting screen with reason of variance, as per logic the quantity of the plan order should be reduced by scrap quantity, am able to see the goods issue document but the plan order quantity is not getting reduced.
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cs

Hi Anupam,
I have checked the process as per your advise and it is working fine, but here am having an issue as if am scraping through quality it is scrapped with movement type 553, which is booked as loss.
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I am having 3 operations and on the 2nd operation, some testing will be done. This result in identification of component as OK or Not Ok. How can I capture the Not Ok quantity, as I need to have a report for the rework quantity or scrap quantity. I need to link Material, Planned Order and Quantity.
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Thanks,

In this report it is "Planned Cost - (Actual + Commitment)"
Venkat
Edited by: VenkatSrinvas Konda on Oct 16, 2008 8:09 AM

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Hi all,
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Background Job in COGI(REM Backflush error handling)

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I have one question.
Our company use REM Backflush .
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- Don't use report point backflush
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When I execute the COGI in online, There is no problem
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Hi,
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Error while creating product cost collector in REM ?

HI, all SAP expert,
I have to run repetitive manufacturing .
I create work center of category production line and use in rate routing of semifinished material.
In mm02 -- mrp 4 view of semifinished material , i select rem profile , production version.
Now I create product cost collector ( t-code kkf6n) for semi. material by giving order type (yrem), production version after enter it shows error
Error in number management (notify your system administrator)
in help it shows
Error in number management (notify your system administrator)
Message no. KO162
Diagnosis
A system error occurred in the number management.
Procedure
Please contact your systems analyst or the SAP hotline.
Edited by: Nitin Nerkar on Sep 30, 2009 12:16 PM

Dear Nitin,
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Check and revert back.
Regards
Mangalraj.S

Rework at rem

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