Production order-rework

Hi friends,
My strategy is Make to stock production. I have created my production order of quantity 100. Then i have deliverd the same quantity of 100 to store in t.code MB31 (against my order). Then i closed my order
My order status is:
CLSD CNF DLV PRC MACM GMPS SETC.
I have stocked my quantity in my store. Afrer 3 months, our people wants to sell the product through sale order. Now they find some damages in that final product. Now sales is returning the final product to production for rework.
How to reprocess the closed order again? How to go about with this scenario?
please guide me
Thanks
kumar

Hi Senthil,
Good afternoon and greetings,
Made to stock in production term is called as Repetitive Manufacturing and the cost object for the same would be Product Cost Collector. The Product Cost Collector doesnt have the concept of closing fully basically because the product cost collector would be a replica of the material itself.
In your case, a rework for production order is applied through by adding an additional work centre in the routing called REWORK. Re-opening a production in a different period may lead to confusion basically because the planned cost at the time of creating the order say before 3 months would have been £100 per PC. Now the standard cost estimate is £125 per PC and reopening the order will redetermine the planned cost again and when it is settled it will hit your profitability very badly because the variance would be £25 + rework cost. Thereby it is advisable to use the concept of standard REM.
Alternatively, if you want to use the Production Order only, then follow the sequence as below
1. Move the material from one code to another rework code
2. Create a new routing with REWORK work centre for the rework material code.
3. Create a production order for the rework material code
4. Transfer the material from rework code to main material code.
5. Settle the production order for the rework material code and thereby your P&L would be intact for the additional cost involved on the Rework.
Please reward points if found useful.
Thanking you
With kindest regards
Ramesh Padmanabhan

Similar Messages

Create a Production order for rework

Hi,
I would like to create a Production order for rework.
But I don't want to do it in the master PO with trigger point.
I would like to create a new PO for rework and asign to account to the old or master PO.
I've tried to do it but I want to know if it's correct.
CO07, maintained the qty, in the settlement rule maintained (category= order,settlement reciever= master PO number) released the order and by confirmation where can I maintain the qty? (as Yield or as rework qty)
Thanks

Hi,
Use T code CO07- creation of PO w/o material, settelment rule as u mentioned and the quantity has to be maintained in rework.
When u confirmed the order and settel it, it will be settel againts the main order.
Regards
JDB

Create Rework Operation in Production Order

Hi,
I am looking for a function module that will create/insert an operation in a Production Order when a rework is done.
Do you know any? Please help. Thanks.
Regards
Ryan

Hello Frank,
Please inform us the follwing details:
Whether you are getting the Status: PRT after Shop papers printing?
Immediately after the operation insertion (Because of Trigger Points) what is the Print Status?
Please refer the OSS Note for fuether details: 755992, 568883
Regards,
Siva

Rework Production Order not able to confirm and no cost calculation

Hi Guys,
During rework production order confirmation system giving error message as below:
[Item category 01001 not allowed in accounting transaction 0000/0001
Message no. GLT2001
Diagnosis
The online document splitting is active in your system. Here, each document is assigned to a accounting transaction variant and each document row to an item category. You determine for each business transaction variant which item categories can or must be posted here.
The following error occurred for the document you entered:
Item category 01001 in accounting transaction 0000, variant 0001 is no allowed.
System Response
The document cannot be posted.
Procedure
Check the document entered, the derivation of the business transaction variant, the derivation of the item category, and the assignment of the item categories to the business transaction variant.
Procedure for System Administration]
This error relating to New G/L split functionality such as the document type and G/L accounts document type. Doc type is using as same as normal production order and normal production order confirmations and other activities are posted successfully. Iu2019m in a puzzle, regards to this behavior of rework order?
Back ground for rework order:
Rework order was created through trigger points.
Rework order doesn't have any material, it has to pick and settle to original production order; the same was defined at re-work order settlement.
Rework order not doing any cost calculations at production order level itu2019s giving a message as below:
Object was not costed
Message no. CK060
Diagnosis
The system could not find any entries that are relevant to costing.
System Response
The system did not cost the object.
Procedure
Check whether the following objects should be flagged as relevant to costing:
- Items in the BOM
- Display BOM
- Operations in the routing
- Control key in the routing
1. Look at the message log.
2. Check whether a quantity was specified in the confirmation.
Will some one throw some light to come out from this situation and what I missed out and what need to be maintained exactly Plz.
Thanks in advanceu2026Vyas

Hi Mangalraj,
Have check the BOM & Routing for Parent production order costing check box is for both. Coming to rework order doesn't have any material, though it has pulled the some material cost from parent production order. The same can see at production order costs>analysis, but where as costs>itemization not able to see and mesage issued like: object was not costed.
as early mentioned, confirmation level same error.
Hope this may give some idea on this case, thanks for your time on this.
Looking forward some light.
Thanks...Vyas

Rework Procedure for production order

Hi Gurus,
I'm creating order for rework thru CO07 n giving input, plant, order type n parent order but it's giving me error
Order type RW01 has internal number assignment (entry not required)
when I'm removing parent order from input normal rework order is getting created but not with reference to parent order
any suggestion?

Hi,
The belows steps will be useful if u made GR for orginal order with total order qty & u want to rework for some of them
1.Create Rework order without material at CO07 with out material .
2. Assign the settlement receiver as orginal production order at settlement rule.
3. Assign the rework material & component if needed at rework order & assign the issue storage location (unrest- use storage location above).
4. Do the confirmation for rework order & rework material will be issued from stock to order
5. GR will not be done for rework order.To get stock for reworked material Do the GR for orginal order
6. Settle the rework order first & and orginal order.
Hope this helps.
Regards,
Tejas

Production Order Confirmation - 2 questions: rework and link_conf question.

Hello everybody,
I'm currently using the bapi BAPI_PRODORDCONF_CREATE_TT to (partial/final) confirm operations of Production Orders (PO). First I fill the timetickets table with relevant information about the amount that I'd like to conform. The goodsmovement is done automaticly according to the normal process. All goes well.
My first problem is the following: When I'd like to confirm a 531 instead of a 101 movement, I have to create my own goodsmovements table. I also have to fill my link_conf_goodsmov table. The question is: what kind of index do I have to fill in? Just a simple: "1, 1" if i'd like to refer to the first confirmation in the timetickets table and the first entry in the goodsmovement table? I tryed this but somehow the standard goodsmovement is always performed, not my new goodsmovement.
My second problem is the following: When I (partially) confirm a rework amount with a reason added using CO11, it askes if I'd like to perform a confirmation function (trigger point). When I say yes, it also creates a new operation.
The problem is that, when I (partially) confirm a operation with a reworkamount using my own bapi, if returns a message that I can ownly perform the confirmation function in dialog mode. Therefor it does not perform the trigger point and it does not create a new operation. My question is: is it possible to execute such a function/triggerpoint AND create the newly suggested opertation using my Bapi?
Hope you can help me.
Best wishes and kind regards.
Laurens Steffers

Laurens!
Did you solve you problem about link_conf_goodsmov table
I am trying post goods movement, but
It's not working
Regards,
Andrei

Rework cost not capturing in production order

Hi Experts,
I'm not getting rework order cost in the main production order while settlement of the production order. I maintained settlement rule in the rework order as ORD (Main production order number).
Please help me.
Naren

Hi
If settlement is done properly i.e. w/o test run indicator and the rework order has values posted to it - Then KO88 or CO88 must be successful. If not, system would tell you the error #
br, Ajay M

Referance of Original Production Order while creating Rework Order

Dear Guru,
We create rework Production Order by T.Code- CO01 with rework order Type. But i want to give the referance of Production Order for which Rework Production is being created.
Please guide me.
Regards,
Sanjay Sahoo

Dear Sanjay,
For this you have to create the rework order using CO07 (without material production order).if not using AFS SAP.
then go to Header and under Settlement rule assign the production order with that rework order.
Regards
Nitin

Rework of Production order through Q notification

Hi,
I want to insert an reowrk operation / create new production order through Q Notifcation. Could some one provide me Config for the same. I am mainly interested in how to choose right function module
Thanks in Advance

Function module"
CO_ZF_PRODUCTIONORDER_CREATE
MD_ORDERTYPE_PRODUCTION_ORDER
BAPI:-
BAPI_PRODORD_CREATE

ERROR DURING SAVING PRODUCTION ORDER

Hi GURUS,
WHILE SAVING A PRODUCTION ORDER I AM GETTING AN ERROR START_FORM,OPEN_FORM MISSING.MSG NO IS TD423
REGARDS
RAMKUMAR WARIYAR

Hi Ram
You might have assigned print shop floor paper while saving prod order in Production Scheduling profile. .
You might not have defined output printer for this. If you want paper to print, set printer for this. Also check have you assgined order type in scheduling profile at the bottom for MTS, MTO, Rework. Order type for production order is picked from scheduling profile.
Check this order is the one which you are using.
If you do not want to print shop floor paper remove the tick.
Regards
J . Saravan
Edited by: J. Saravanan on Apr 10, 2008 6:29 AM
Edited by: J. Saravanan on Apr 10, 2008 6:30 AM

Creation of production order without material reference

Hi Guys,
Can anybody propose the solution for the following scenario :
When a raw material issued to a production order gets scrapped but at the same time that raw material which is scrapped can aslo be cut through some seperate operation and can be used for someother purpose later time for the same industry then in that case how to deal with the scenario????
Thanx in advance
Venkat

Dear Venkat,
when ever a raw material sis getting scrapped, you need to decide where you want to scrap wit as a product or as a byproduct or return to store as damaged raw material by reversing the movement -261.
If you got for the first option-as a product
then perform the confirmation with qty as rework qty. go for rework order configuration (order with out material).
If you want to treat it as a by product
then do the GR with 0 qty, but in the good movement screen enter this product material with -ve qty and movement type which supports the byproduct-531(in std SAP),
effect is the cost of this will be removed from parent product order.
Now you got back the material in stores, identify the material by means of a batch.
You can now think of reissuing it to other order or scrap if it is completely damaged at the end of period.
If you want to return it as a damaged raw material
reverse the transaction of 261 and send the material back to stores with a identification by means of batch or manual identification.
Please come back if required

Goods receipt during reversal of production order

Hello ALL,
I use production orders confirmation with Aut.goods receipt.
Example is the following:
I confirm 3psc of production order for semi-finished product, so system posts 3pcs with 101 movement type.
Production order status is DLV
Then 1 pc is consumed for the next production step, it means the physical stock is now 2 pcs.
In the next step I want to reverse the confirmation of production order with movement type 102 ( I use CO13 )
I get message in COGI - Deficit of unrestricted-use - 1pc and I am not able to reverse goods receipt at all. Production order status is still DLV. Reversal of material document is impossible.
I know it is reasonable but my question is: is it possible to reverse goods receipt only partially during CO13 - for 2 pcs and get production status PDLV ???
I know the sulution is to return missing 1 pc, but I would like to avoid this
thanks for help
KS

dear KS,
as far as i know...
...every confirmation entered in the system can be canceled : if you entered three confirmations (just an example) for an operation, you can also cancel three confirmations and all confirmations automatically created by them
1. you can change confirmations or partially cancel them;
2. if you also activate user statuses when confirming an operation, these statuses are not automatically canceled when you cancel the confirmation;
3.if you cancel a confirmation, the functions that were triggered by a trigger point are not revoked (for example, creating a rework operation).
good luck!

Goods Issue from Production Order in SAP

Dear experts,
I faced one issue not yet solve is that my customer created the production order
then already issue for production for all quantities of child item .
Example:
Production OrderItem A
Item A1 = 2 Qty
Item A2 = 2 Qty
Item A3 = 2 Qty
Issue for Production Item A
Item A1 = 2 Qty
Item A2 = 2 Qty
Item A3 = 2 Qty
But later on, my customer found out that 1 Qty of Item A1 already damaged.
So they want to issue one more Qty of Item A1 instead of one that already damaged.
How can I issue one more Qty for this item?
Please your advices are necessary for me.
Best regard,
Borey

Hello Borey,
Solutions may depend upon the way you want to book the cost for the damaged part A1.
     (a) If you want to book the cost to the production order itself (production order is a cost object), manually book consumption for another quantity using MB1A, 261 movement (you will have to mention the production order during posting this consumption).
     (b) If you do not want to book higher cost to that production order, you can:
           1. Extract damaged quantity of A1 from that production order using MB1A 262 movement.
           2. Create a manual QM lot and after rejection, move that damaged quantity to blocked stock.
           3. You can scrap or rework from that blocked quantity later.
           4. Issue another quantity of A1 from unrestricted stock to that production order using MB1A                261 movement.
Hope I could help you.
Best Regards.
Rajen

GR with Production Orders without reference to material

Hi,
Would just like to ask if it is possible to perform Goods Receipt to a Production Order without material reference (that is, created via CO07)?
Whenever I create order via CO07, I cannot perform a 101 Goods Receipt.
It seems in the Production Order, in the Goods Receipt Tab, the Goods Receipt indicator defaults to not ticked and GR Non-valuated ticked; thus, Goods Receipt is not allowed.
Is there any setting responsible for this? or is this really how the system behaves?
Thanks.

Dear,
This is standard SAP procedure, do the confirmations for rework order & rework material will be issued from stock to order.
And GR will not be done for rework order. To get stock for reworked material do the GR for original/main order.
Please refer this thread also,
Rework Order GR Query
Hope clears to you.
Regards,
R.Brahmankar

What is the use of production order without material?

Hi gurus,
can anyone plz tell what is the use of production order without material?
n steps involve to perform this task?

Dear amnpp,
It's widely used for capturing the rework activities(components and activity cost),both for final rework and inprocess rework
activities.
Check these links,
Rework order manually (not Trigger)
rework order
Rework Order Steps
Re: Coustomization order type for Rework
Regards
Mangalraj.S

Production order-rework

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