Unable to print to oversize pages using Adobe FrameMaker 9 \ 7.2 and Distiller 9.0

I am trying to print to PDF a publication that is full of oversize wiring diagrams from Adobe FrameMaker 9 and 7.2 with Distiller 9.0. The pages are all text and images ranging in size from standard A3 and A4 size sheets through to a foldout being 1470 mm W X 297 mm H. We have no problem printing A3, A4 and 630 mm W X 297 H. These are all Portrait images. When we set up our custom print size to accomodate the 1470 mm W X 297 mm H we get the pages without the content, and even some of the oversize pages are not the correct size on print.
The page sizes we are using are:
A4 (This is all good)
A3 (This is all good)
630 x 297 mm (This is all good)
840 x 297 mm (Problems from here on)
1050 x 297 mm
1260 x 297 mm
1470 x 297 mm
The procedures we are using to set up the printing are:
1.      Print to PDF (Also tried save to PDF)
Under Print Setup make sure you select PDF Driver and select the Paper size as largest that is in your book.  Example: If A4 and A3 pages, print to A3
2.      Select Generate Acrobat Data and select
See attached Screen shots for the settings we are using:
Note: Back in FM Print dialogue; make sure Print to File is turned OFF, before you click Print
Any assistance would be greatly appreciated.
Regards
AJ Wilkinson

Create a specific FM file having a custom page size appropriate to each unique "content set".
Create a FM Book file.
Add the FM files.
Work up configuration (Hypertext, Cross-References, autonumbering, variables, etc.) as desired.
In Print Setup -
Set page size to the page size of the largest FM file in the Book.
(you may have to go into the Adobe Printer and add one or more custom page sizes so the page size needed is available)
Set orientation to landscape if any FM files are such.
Idea is, if needed, FM files for the content in the various page size/orientation that is appropriate to the content.
If that means 1FM file of custom size and appropriate orientation then do it.
Book files can deal with it.
Back to Page Setup.
Do the Page Size & Orientation.
Access 'Propertires' - is the Distiller job option selected the one you want/need?
Create one if need be so that it is available.
Go into the Print Book dialog.
Configure as needed (remember Acrobat data links, etc.  &, oh yes, back in FM be happy with the configurations under tabs for PDF Setup).
Print the Book.
Use Distiller to take to output *.ps to *.pdf (may want the use a "watched folder")
Output PDF can/will reflect the the different page sizes and page orientations.
n.b., FM-Acobat-Distiller releases have a "sync band".
It is discussed somewhere in some kb articles.
I'm not sure if FM7.2 functions quite right with Distiller 9.
FM 8 will (&, of course FM 9)
I've had no problems with FM7.2 or FM8 and Distiller 8.
Be well...

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