Assembly, component and operation scrap

Dear All,
I haven't got experience in SAP, that's why I'd like to ask for your help in this issue.
Could you highlight/explain how these work?
(effects on MRP run + behaviour when booking against PrdOrd; e.g. when I book against PrdOrd what will be the movement types?)
thx
Csaba

Hi Csaba,
You will get more answers if you also post this on the SCM PP board, because this is more relevant to PP than MM.
But you didn't post it to the wrong forum, the movements are controlled within MM but the logic and processes are PP
You will probably still get help from the MM guys as well.
Steve B

Similar Messages

Raw Material Incomong Defect Material and Operation Scrap flow

Dear all,
Can anybody explaian about the Raw Material Scrap flow in production Order , I know that the Scrap % is maintained in Mat. Master and BOM, i want to know that how to Post against the Production Order what is the Movement type can i use?, What is the Impact in costing?,Please explain me
Thanks in Advance

You can confirm the scrap in CO11n and CO15...but positng will be done from MB1C with 551 movement type to cost center or GL account of the material.
Planned scrap is always taken into account in standard cost estimate.
Regards
TAJUDDIN

Not able to see material and operation overview as tab in production order

Hello Friends,
While creating the production order by T.C CO01, after giving the material code , production plant and order type, system took me inside it.There i am not able to see component overview, operation overview as tab.Whereas in menu option Goto - overview - component , i can see there.But i want this things as tab in screen where we give qty and dates.
So guys do you know where to do configuration for it.
Thanking you guys in ad

Dear Jitendra,
In Production Order you will find Component and Operation screen under two different icons (not tab) production Header screen.
- For Component Overview it is something like Balance or on pressing F6 you will branch to Component overview Screen.You will find it just after Hat icon
- And for Operation over view it looks like ladder or on pressing F5 you will branch directly to operation screen.you will find this icon just after Component overview Icon.

Assembly, component + operation scrap

Dear All,
[I raised this issue on MM board and I was advised to come here. Maybe you can help me.]
I haven't got experience in SAP, that's why I'd like to ask for your help in this issue.
Could you highlight/explain how these work?
(effects on MRP run + behaviour when booking against PrdOrd; e.g. when I book against PrdOrd what will be the movement types?)
thx
Csaba

Hi,
Assembly scrap:
              Assembly scrap takes into account all the faults that occur when the
              components are put into assembly.
              The system automatically increases the qty to be produced by the
               percentage of scrap.
               can be maintained in MRP 1 View as a percentage
              Reqd qty   100 pcs
              Assembly scrap 10 %
              After taking scrap reqd qty is 110 pcs
   Component scrap:
              Component scrap takes into account all the faults that occur before the
              components are built into assembly.
              Can be maintened in MRP 4 view if the scrap is going to be for all boms
              can also be maintened in BOM item detail screen if the scrap is for
              particular Bom .
              Reqd qty 100 pcs
              Assembly scrap 10%
              component scrap 10 %
              Reqd qty            121 pcs of components
Operation scrap :
             Befor high value components are built into assembly the system carries
             quality control check for the assembly.Faulty materials that were taken into account in assembly scrap aren ot passed on to the next operation and hence they are removed.
            Maintain the operation scrap in the BOM item details screen under general data /qty data.
           Qty to be produced 1000 pcs
            Assembly scrap     10 %
component scrap no entry
net indicator not set
scrap qty 100 pcs
           qty to be produced 1000 pcs
           Assembly scrap     10 %
           operation scrap 1 %
           net indicator set
            scrap qty              10pcs.
Regards,
nandha

Add component and Delete Operation in Process order Using COR2

Hello,
I need to update any process order (Add components in it and delete some operations of it) on the save of the process order.
Transaction for change PO: COR2.
I have found a badi to change in process order (WORKORDER_UPDATE) Method: BEFORE_UPDATE.
But this badi has all the parameters as Importing. Hence we can not change them.
If we use field symbols in this badi to change the values,will it make any other issues?
I have also identified a user exit EXIT_SAPLCOBT_001 but this exit is called very late in the processing, and you cannot change data into that user exit ...check Note (86553 - Documentation on user exits).
Kindly post your valuable comments and answers.
Thanks in advance.
Edited by: Nitin Nyati on Sep 1, 2010 1:09 PM

Hi ,
Possibility , in C202 , user may have changes the BOM first and re-assign the phase but in process order level Read PP master did not call
Another possibility manually change the process order component and assign this in Phase in COR2 .Please check whether it has been added manually in order level .
Regards
JH

COOIS: Material number in Component view and Operation view

Hi,
In COOIS report, Material number is required in Component view and Operation view.
How can we do this.
Regards,
somiraghu

Dear,
Under List-Operations we dont have the material number in standard layout
Alternatively you can check for list-Object Overview report,which will give a overall report which includes -header details,operation details,component details.you can change the layout as per your requirement
Material number is there any standard transaction for that.
need to create customised for that, see below table's
AUFK, AFKO, AFPO, AFRU, AFVV, AFVC
Regards,
R.Brahmankar

Operation scrap and expected yield variance

Hello guys,
I have a question on the operation scrap and the expected yield variance.
I have a product which has four operations, and on one of the operations (2nd operation) the operation scrap of 10 % is maintained.
So, I have created a production order for 100 Pcu2019s.
For the confirmation, I confirm first operation with the total order qty (100Pcs). After the confirmation the expected yield of variance of 10 Pcu2019s is set on the order.
I just wanted to understand why the expected yield variance is set with planned operation scrap. According to my understanding, the expected yield variance is only set if a scrap value is mentioned in the confirmation.
I am having a problem because my 4th operation is a milestone operation ( I confirm 2Nd, 3rd and 4th operation at a time.
I donu2019t use the back flushing option coz I do my GR in MIGO.
So here is the situation.
I created and order for 100 Pcu2019s and I confirm the first operation for 100 Pcu2019s
Second milestone confirmation (2nd, 3rd, 4th ops) for 40 Pcu2019s u2013 GR is done after that.
Third milestone confirmation (2nd, 3rd, 4th ops) for 40 Pcu2019s u2013 GR is done after that.
Fourth milestone confirmation (2nd, 3rd, 4th ops) for 15 Pcu2019s but I can only receive 10 Pcu2019s because of the operation scrap and expected yield variance.
Thanks,
sashi vardhan

Dear Shashi,
Since you have maintained 10% as operation scrap system considers that 10% of your total qty in the opration is scrap material and hence system allows only confirmation of 90 components only.
This is std SAP behaviour.
Regards
Suri

COMPONENT and equipment scenario

Hi Guru's,
In this scenario I am just talking about I have one COMPONENT and that attached with
All three equipment (this scenario).
Now my question is when in equipment number 10020154, we want to reassemble and repair for 4 or 5 days and then in that same equipment add new one component, but
After repair of that component we kept that component in the store and we know this is old one and we new one is assemble.
In our case (Since the material removed cannot be used further as it has malfunctioned can be declared as scrap in case of non-repairable condition)
But in our scenario its not here when the case is opposite as I said again use but again use of it that will have costing issue.
So Plz tell me how can we go through.z
BR
atul sharma

Hi rao sir,
i have some more question regarding this so that's why i didn't close the thread.
Equipment         component serial no.
400000055          219017        A
400000056          219017        B
400000057          219017        C
400000058          219017        D
400000059          219017        E
400000060          219017        F
400000061          219017       G
but i am confused in where i maintain the stock.
BR
atul

COMPONENT and equipment serial number

Hi all,
In past thread COMPONENT and equipment scenario
i want to know like 100000301 this equipment have two component i understand the serial number vise
but,i don't understand that 2nd component how can we serializes.
Equipment-- 100000301
and under that two components
219269
219270
i added 219269 material in serial no. but not 2nd one plz tell how can we add in 2nd one in same equipment
BR
Atul

Hi
we have equipment 100000300 technical object
Technical object
(Mechanical Equip)
    100000300
Technical object                 pump* / motor*
(Mechanical Equip)       Component / Component          component Bom / component Bom
    100000300                  200213     / 200256                       200213       /    200256
Technical object
(Mechanical Equip)
    100000300
Note *----In mechanical equipment both Motor and pump component are attached.
so that's why i am confused how can solve. (in mechanical equipment Electric
and mech component are joined there is nothing electric equipment).
In first case Pump or motor is Totally over then we will create a scrap
material code and sale it to the purchaser.
In 2nd case our pump Or motor 200213/200256 for repair and we know our
plant is in running and we assembled new pump Or motor 200213/200256.
now our pump Or motor 200213/200256 are repaired now that repair one
go to store now the big question is this when change or replace our code
is same how can we change or replace (in first case so simple just create a
scrap, In 2nd step i am confused).
now i think all guru's will clear very efficently.
BS
Atul

Operation scrap in routing

Hi All,
I want to know,what is the effect of maintaining operation scrap in routing?It does not effect the component qty allocated to that operation(as it dus in case of maintaining operation scrap in BOM).
Pls guide

Hi Gautam,
Operation Scrap In the Routing is the amount of scrap (in percent) for the operation.
The effect of operation Scrap in the Routing :
The scrap in the operation causes a decrease in quantity in the next operation because the quantity to be processed is reduced by the scrap quantity.
The reduction of quantity is taken into account in scheduling and costing.
Hope you understood the point.
Thanks,
Srinivas

Can we maintain the operation scrap in each operation where ?

hi pp gurus
I have one finsh product Core
first operation is core making
second one is core assembly
so in each operation there is scrap say for first 5%
and for 2nd operation say 2%
I hav given the operation scrap in Routing but when I taking MRP Run it is not
calculated the excee Material Required
so Pls Solve the problem
hoping for reply
dev

Hi
This can be handled in 2 ways.
The options used by me in similar situation were
1 Yeild the BOM to that effect.
2.Define the scrap in Material Master.
Hope this helps.
regards
Prakash

Error 1935 an error occurred during installation of assembly component

I get this message when trying to install Lightroom 4.3
error 1935. an error occurred during installation of assembly component {6435B7C0-E0C8-3EA2-91AE-7640034EAFCE} hresult 0X800700C1
I've tried installing with antivirus software shut down. I've reset the file system transaction log. I turned off the .net framework v 3.0 in the programs and features section of control panel. The only thing I haven't tried is deleting the .net framework because the other articles were unclear as to exactly what and how to delete them.
Please help!

that looks like an ms error.
attach a screenshot, if you're not sure.

Error 1935 - Adobe Reader (11) - An error occurred during the installation of assembly component - Windows 7

NOT RESOLVED
It seems to be a problem with my windows installation. I will re-install at a later date since installing PDF viewing programs the only issue.
Problem:
While installing Adobe Reader XI using the install_reader11_en_mssd_aaa_aih.exe from Adobe Reader Install for all versions and AdbeRdr11000_en_US.msi from a forum post on here. Error 1935 occurs using both installers and causes the setup to fail and initiate rollback.
Additional information:
In Programs & Features list there is no adobe reader as you can see:
This is pretty much a clean install of windows on which I have installed: Adobe Flash Player (16), Steam + some games, Chrome, Skype and some Visual C++ Redistributables, .NET Framwork, Drivers for GPU, CPU, Motherboard and USB devices.
Error:
Error 1935. An error occurred during the installation of assembly component
{B708EB72-AA82-3EB7-8BB0-D845BA35C93D}.
HRESULT: 0x80070308
System:
Windows 7 x64 - installed on a SSD.
Motherboard: ASRock Z97 Extreme 4
GPU: Gigabtye - G1 Gaming GTX 970
CPU: Intel Core - i7 4770K @4.00 GHz
RAM: 16GB Kingston Hyper X (8x2)
Steps taken:
1. I have cleared the transaction log using command prompt with the following command:
fsutil resource setautoreset true C:\
Restarting the computer and trying to install Adobe Reader 11 results in the same error.
2. Restarting the computer, disabling Malwarebytes Anti-Malware and installing Adobe Reader 11 results in the same error.
3. Chrome has "allow all sites to run JavaScript" checked.
Thanks
Edit:
I have attempted to install an earlier version (10.1.4) of Adobe Reader - Same error occurs.
Edit 2:
I'm going to look for some alternatives for the mean time
Edit 2.1:
These alternative programs are failing to install as well. Multiple errors, I now assume the issue is with my windows installation.

Hi Kanker ,
Please refer to the following link and see if it helps.
https://helpx.adobe.com/acrobat/kb/error-1935-install-acrobat-reader.html
Let us know with your response .
Stay well.
Regards
Sukrit Dhingra

ERROR: An error occurred during the installation of assembly component / ERROR: Third party payload installer Adobe_Lightroom_x64.msi failed with exit code: 1603

During the Installation of LR I get an error message. Initially I didn't have enough space for the installation on the start partition drive. However, now, it should be sufficient and I re-booted the computer a couple of time, hence I would assume that the temporary installation files have been deleted.
Now, nevertheless each time I try to re-install the software I get the following messages:
ERROR: An error occurred during the installation of assembly component {6435B7C0-E0C8-3EA2-91AE-7640034EAFCE}. HRESULT: 0x80070002.
ERROR: Install MSI payload failed with error: 1603 - Schwerwiegender Fehler bei der Installation.
MSI Error message: An error occurred during the installation of assembly component {6435B7C0-E0C8-3EA2-91AE-7640034EAFCE}. HRESULT: 0x80070002.
ERROR: Third party payload installer Adobe_Lightroom_x64.msi failed with exit code: 1603
Since PS was installed without problems I would refrain from deinstalling the Creative Cloud and start over again.
Any hints?
Thx

Claasd5335054 you will want to review the MSI log files to determine what error message is preventing the installation from completing.
ERROR: An error occurred during the installation of assembly component {6435B7C0-E0C8-3EA2-91AE-7640034EAFCE}. HRESULT: 0x80070002.
ERROR: Install MSI payload failed with error: 1603 - Schwerwiegender Fehler bei der Installation.
MSI Error message: An error occurred during the installation of assembly component {6435B7C0-E0C8-3EA2-91AE-7640034EAFCE}. HRESULT: 0x80070002.
ERROR: Third party payload installer Adobe_Lightroom_x64.msi failed with exit code: 1603
This is the only error information contained within Adobe Lightroom 5's installation log. The MSI log files contain the additional error messages.

Service and operation options are not visible in catch event.

I have created a file adapter service and calling the same using throw and catch event.I have created service call type conversation which is configured in throw event with default conversation option.But when i am trying to config same in catch event my service name and operation does come up.
Any idea ?
http://postimg.org/image/orb03h29x/

Hi Madhu,
My Understanding:
1. When you enter the main/header product in the item details, the item catefory for the header product gets determined.
2. Your components can also be seen below as sub-items automatically, but the item category is not determined.
Tell me if my understanding is correct.
If Yes, u need to maintain the item category determination for the sub-items or components as well.
Transaction Type: Put the service order transaction type
Item Category Group: Check the item category group of your component product in COMMPR01 (Material tab/ Sales and Distribution Tab)
Item Category Usage: Leave it Blank
Main Item Category: Put the header product item category
Item category: Put the desired item category here.
Also ensure that in the customizing of the header item category, u have maintained the Structure Scope as A- Single Level Explosion of Structured Products.
Regards,
Shalini Chauhan

Assembly, component and operation scrap

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