Raw Material Incomong Defect Material and Operation Scrap flow

Dear all,
Can anybody explaian about the Raw Material Scrap flow in production Order , I know that the Scrap % is maintained in Mat. Master and BOM, i want to know that how to Post against the Production Order what is the Movement type can i use?, What is the Impact in costing?,Please explain me
Thanks in Advance

You can confirm the scrap in CO11n and CO15...but positng will be done from MB1C with 551 movement type to cost center or GL account of the material.
Planned scrap is always taken into account in standard cost estimate.
Regards
TAJUDDIN

Similar Messages

Assembly, component and operation scrap

Dear All,
I haven't got experience in SAP, that's why I'd like to ask for your help in this issue.
Could you highlight/explain how these work?
(effects on MRP run + behaviour when booking against PrdOrd; e.g. when I book against PrdOrd what will be the movement types?)
thx
Csaba

Hi Csaba,
You will get more answers if you also post this on the SCM PP board, because this is more relevant to PP than MM.
But you didn't post it to the wrong forum, the movements are controlled within MM but the logic and processes are PP
You will probably still get help from the MM guys as well.
Steve B

Not able to see material and operation overview as tab in production order

Hello Friends,
While creating the production order by T.C CO01, after giving the material code , production plant and order type, system took me inside it.There i am not able to see component overview, operation overview as tab.Whereas in menu option Goto - overview - component , i can see there.But i want this things as tab in screen where we give qty and dates.
So guys do you know where to do configuration for it.
Thanking you guys in ad

Dear Jitendra,
In Production Order you will find Component and Operation screen under two different icons (not tab) production Header screen.
- For Component Overview it is something like Balance or on pressing F6 you will branch to Component overview Screen.You will find it just after Hat icon
- And for Operation over view it looks like ladder or on pressing F5 you will branch directly to operation screen.you will find this icon just after Component overview Icon.

COOIS: Material number in Component view and Operation view

Hi,
In COOIS report, Material number is required in Component view and Operation view.
How can we do this.
Regards,
somiraghu

Dear,
Under List-Operations we dont have the material number in standard layout
Alternatively you can check for list-Object Overview report,which will give a overall report which includes -header details,operation details,component details.you can change the layout as per your requirement
Material number is there any standard transaction for that.
need to create customised for that, see below table's
AUFK, AFKO, AFPO, AFRU, AFVV, AFVC
Regards,
R.Brahmankar

Operation scrap and expected yield variance

Hello guys,
I have a question on the operation scrap and the expected yield variance.
I have a product which has four operations, and on one of the operations (2nd operation) the operation scrap of 10 % is maintained.
So, I have created a production order for 100 Pcu2019s.
For the confirmation, I confirm first operation with the total order qty (100Pcs). After the confirmation the expected yield of variance of 10 Pcu2019s is set on the order.
I just wanted to understand why the expected yield variance is set with planned operation scrap. According to my understanding, the expected yield variance is only set if a scrap value is mentioned in the confirmation.
I am having a problem because my 4th operation is a milestone operation ( I confirm 2Nd, 3rd and 4th operation at a time.
I donu2019t use the back flushing option coz I do my GR in MIGO.
So here is the situation.
I created and order for 100 Pcu2019s and I confirm the first operation for 100 Pcu2019s
Second milestone confirmation (2nd, 3rd, 4th ops) for 40 Pcu2019s u2013 GR is done after that.
Third milestone confirmation (2nd, 3rd, 4th ops) for 40 Pcu2019s u2013 GR is done after that.
Fourth milestone confirmation (2nd, 3rd, 4th ops) for 15 Pcu2019s but I can only receive 10 Pcu2019s because of the operation scrap and expected yield variance.
Thanks,
sashi vardhan

Dear Shashi,
Since you have maintained 10% as operation scrap system considers that 10% of your total qty in the opration is scrap material and hence system allows only confirmation of 90 components only.
This is std SAP behaviour.
Regards
Suri

TQM Total Quality Management for Non Planned Defective Material Containment

HI SAP Experts,
My overall goal with this posting is to try and get a better understanding of some of the SAP best practices that have been implemented at other companies for defect containment in a global company (we have operations in China, Japan, USA, EU, Korea etc).
We are in the project charter phase to re-define how we identify and contain our non-planned defective materials / processes.   Historically we have used external custom applications written in ASP Visual Basic Intradev 6.0 to manage many of our processes including Defective Material Containment.   We have found that these processes are not scalable and not sustainable and looking to SAP applications to help provide solutions.
Our current process flow is basically as follows --> Request Notification (with approval) --> Purge (Identify stock locations globally material exists in and pull inventory into a consolidated location where it can be controlled - Inspection, Materials, Customer Service etc) and Finally disposition - these processes are doing in SAP with QM notifications for materials.   You can see my disparate issues - no integrated reporting, responsiblity nor follow through.
The process is quite cumbersome (multiple data entry points, duplication of data) and not scalable. The only integration we have with this custom ASP application is that is used to provide the current inventory levels (in stock) at the time of the Containment was approved and the use of material status to lock parts so movements can not be performed during this initiative.
My basic thoughts on the process in SAP is as follows:
1. QM-QN Quality Notification (identify compliant, related tasks and approval to proceed with containment).
2. QM-MM Identify and Contain Parts globally using MM (Task - separate notification completion driven as follow-on activity and notification record linked to primary notification)-->
3. QM - inspection lot for Quality to identify inspection criteria for non planned defect and generate defective Notifications for each defect found to ensure data integrity and historical tracking of problems.
4. QM - Completion and disposition of Inspection lot. Related notifications may still be open or not depending the owners disposition.
5. QM That same owner also has the decision to tighten or loosen inspection requirements for that material and vendor.
Basically I'm curious if I am even close in this process of going the right direction or not.   And is why I hope others might be able to share the process that they have implemented that identify (non planned) defects and containment processing.
I'm interested in any ideas you have on the basic high level concepts to ensure I am choosing the right modules and / or processes.
R/3 or SAP ECC6.0 is a little cumbersome to manage all these processes so we are also looking to see if any SAP customers have used Portal for such a processes.
If you do have a process map / flow with some screen shot's to share that would also be a great asset to us as we begin planning this project.
Thanks and Regards,
Edited by: Ed Bunn on Feb 1, 2010 3:45 PM
Edited by: Ed Bunn on Feb 1, 2010 3:45 PM

Ed,
I think you fitted your entire process in this single thread. I am not clear whether your containment stock across all these countries are releated to vendor complaints or is its also a mix of your in process rejections too.
Suggestion 1,
If this containment across plants are related to vendor related defetcs, use Q2 notification for vendor rejection. through this notification defects can be captured, task can be assigned to vendor for completion. Status of thsi task can be monitored and captured through notification both at a line item level and header level. 8D, CAPA and all will be incorporated in this notification. This forms a closed loop for vendor defect analysis.
Suggestion 2,
Consolidating containment stock from different plants across countries can be done through action box facility- Transfer stock posting.
Transfer post from unrestricted to block or Transfer post from Unrestricted to Quality or Transfer post from Blocked to Quality.
Its better you can create a seperate storage location and go ahead with this consolidation.
Now you can decide, this consolidation happen across plant level or towards one corporate plant level, anyway plant is mandatory when you deal with inventory.
I hope this thread will throw some light towards your requirements.
Concluding QM-QN is having a best practise closed loop, if it is mapped well as I have worked with this functionality very well. Workflow is another activity which you can think of, if you need a control on this plantwise.
Vendor wise inspection controls can be activated through Dynamic Modification Rule T Code: QDR1and Quality Level controls T Code: QDL1.
Thanks,
Vineeth
Edited by: Vineeth Varghese on Feb 2, 2010 7:04 AM

Change description of excise item tab Raw material to Input material

Hi,
We have upgraded R3 4.7 to ECC 6.0 now we required in MIGO transaction Excise Item tab Indicator for Material type we need to change the description of this as RAW MATERIAL to INPUT MATERIAL and Consumable to Capital Goods which is in R3 4.7
Please suggest me any config.
Thanks
Shital D

Hi,
The above material type showing in MIGO screen, as you already declared the material under which material category in J1ID & so then value flowing.
You can not change here & you have few options to declared the material under which material categories.
You can keep all raw material as raw material & Consumable as asset.
But if your business needed very much, Just have a discuss with ABAPer for your requirement.
Regards,
Biju K

How to attach returnable packaging material to raw material or semi-finished material or finished material?

Hello experts,
i want to send raw material to a subcontractor for external process. my raw material is Steel Rods and i am sending it for some micro blasting process or some finishing process.
i want to send the plastic crates with the rods. (capacity of 1 plastic crate is of maximum 6 rods).
my problem is, whenever i send the rods, the system should ask to send the plastic crates according to the qty of rods.(for 1 to 6 rods = 1 plastic crate).
if crates are not present in stock then system should not allow to send the raw material or rods to suppliers.
the plastic crates are my assets. it should be return back the same way as per the return qty of rods. and i should get the report like, how many plastic crates are laying with how many suppliers, when i had sent the plastic crates to suppliers, with what type of material, and how much cost of plastic crates is laying with my suppliers etc.
is it possible in SAP? if yes then please let me know what type of settings i have to do in SAP?
i am eagerly waiting for your reply...!.

T- code -cs01, enter Raw amterial, Plant , BOM usage and enter
enter your component material as Plastic carates qty 1 ea.
Click on Item Icon and enter as per below in the screen - Base qunatity - 6 ea
Double click on item 0010 on Display Material BOM : General Item overview page
On Basic Data tab- Quantity data - quantity -1 ea and remove tick mark from Box- Fixed quantity and save it.
Create PO , your material component will show on the screen- Material data tab.

Two fields about material in AFKO: PLNBEZ and STLBEZ,what's the difference?

Two fields about material in AFKO: PLNBEZ and STLBEZ,what's the difference?
correct answers will be rewarded.
thanks in advance

Hi,
First of all AFKO is table for Production Order Master Data. So it covers all data related BOM , Routing etc. So In order to distinguish material field related to BOM & Routing these two different fields are there in AFKO table.
PLNBEZ is the field for material assigned to routing operation
STLBEZ is the field for material which is part of BOM
Hope this clears your doubt.
Regards,
Tejas
Edited by: Tejas Pujara on Oct 8, 2008 8:22 AM

Defective material transfer to store

How do we transfer the defective material which is to be refurbished from field to store so that it gets valuation as well as stock update kindly let me know the path

hi
you can use 501 movement type in MB1C or you can use MIGO T code ( select goods recipt- others)enter the material , plant and storgare location where you are going to place since you are moving a defective material in to the stores without purchase order,
vlaution type is defined by MM people since a defective material will have different value to the intial condition .
refer the following link <b>http://help.sap.com/saphelp_46c/helpdata/en/fe/67ec5c9d6f11d189b60000e829fbbd/frameset.htm</b> and check the <b>Processing Material Refurbishment Without Serial Numbers</b>
regards
thyagarajan
Message was edited by:
thyagarajan krishnamurthy

Sub-Contracting material Issued to Vendor and balance to be Issud

Hi,
Sub-Contracting material Issued to Vendor and balance to be issued against the Sub-contracting Purchase Order.
Please suggest T.Code for the same. (Same Like ME2O, but PO number should be an input parameter)
For example I have Created PO with header Material for 1 quantity which having one child item and qty say 20 numbers, and issued child material to vendor 10 numbers (541) and balance is to be issued to vendor is 10 numbers, now I want a report which gives PO number, Header item with qty, total requirement of qty for the child item with line item number, issued child item with qty and balance to be issued child item with qty.
Thanks
Ramesh.G

Report MB51 is there. Here you have to input your Purchase order number and execute but, it will show only material issued to subcontractor through 541. It will not show the balance quantities.
And there is no such standard report which will show information how much issued to subcontractor and how much is balance based on Purchase order.
You can develop a z report with the help of abaper.

Material doc, accounting doc, and profit center doc in vl03n

Hi All,
In VL03N how can i see Material doc, Accounting doc, and Profit Center doc.
thanks in advance,
kumar.

yes he meant the exact same thing which you have understood my friend, you can have any sales document number with you f& rom that you can trace all the documents relavant to that, say you have inquiry which lead to quotation then to order, delivery, invoice & finally the accounting document so by simply entering VA13 you will get the inquiry display screen where you enter your inquiry number & click on the document flow, you will get all the details which i just mentioned, double click on the particular document number which you want to see in details
Reward Points if it helps
Regards,
N

Material transfers between plants and storage locations report

Hello experts.
I´m looking for some help.
Actually i am looking for a report that show information about material transfers between plants and storage locations. Is there any report that shows the source of the material (plant, storage location) and also shows the target (plant, storage location).
Thanks for your help.

Hi,
Though you may not get report for the same , but you can narrow down the check by using the table MSEG or MB51 using the moment types like 311 643 (sd delivery moments )which are for stock transfers .
or if you want storage location stock many reports are available like MMBE, or MB53 etc.
Regards

Material master in Catalog and R/3 but not in EBP, possible?

Old setup:
- Requisite catalog with R/3 material master
- EBP 3.0 with product master (R/3 material master) and no vendor master
- R/3 with material master
New situation:
R/3 development has been upgraded to ECC 6.0. Requiste catalog stays the same. We are re-implementing EBP 5.5 where I am trying for at setup without material master in EBP 5.5 but when I transfer shopping cart from catalog to EBP I get the error message box u201D Business partner with GUID ### does not existu201D where ### is the vendor id (NEW_ITEM-VENDORu201D with lots of zerou2019s. Can anyone help with this problem? And I was wondering if it is at all possible not to have material master in EBP with this setup?

We implemented the BADI BBP_CATALOG_TRANSFER to remove any vendor information which resolved the problem. However, I was then faced with a new problem by not having the product master in EBP for the corresponding material number from the catalog so I replicated that specific material to see if it resolved the problem. It did, and I managed to create a PR in the ECC backend system. Success!!!
However, after changing MATERIAL filters in R3AC1 and afterwards replicating using R3AS I managed to get more materials into the EBP but found out that my filter settings had to be changed. So i deleted all product master (COM_PRODUCT_DELETE_ALL) succesfully changed my filter and ran R3AS but no materials was replicated... I have checked SMQ1 and SMQ2 which were empty. I have even tried to go back to the starting point of replicating just one material and still no luck (even synchronized filter with R/3). I have gone through a number of notes. I have gone into SMWP and there are some red lights but e.g. 'Adapter Status Information' and 'System Settings' looks fine.
How can I get my materials back into EBP? Is it a problem of changing filters and doing intial replications continuosly?

Need material on business content and data extraction

hi
friends
iam new to BW i Need material on business content and data extraction , plzz send me without help.sap material to my mail id [email protected]

Hi,
Pls check ur inbox....
Also go thru this link....
http://help.sap.com/saphelp_nw2004s/helpdata/en/37/5fb13cd0500255e10000000a114084/frameset.htm
Hope it helps,
Thanks,
Happy Life,
Aravind

Raw Material Incomong Defect Material and Operation Scrap flow

Similar Messages

Maybe you are looking for