Export to Excel alignment off after Windows 2003 upgrade

Hi All,
I have an application that uses Crystal Reports 10(sp6) and VB6 that has worked fine for a few years and now that I have upgraded the server to Windows 2003 the alignment of the excel output is off.  All pages (45 of them) get printed on their own row in the output xls file.  The report gets filled in during the execution of the VB6 executable and then gets exported to PDF and then to excel.  PDF is fine but the excel output is unacceptable.  I've been playing with the different exportoptions and cannot seem to get the alignment I need.  Basically we need the rows and columns to align.
In further testing I have exported the report with data (our original rpt file is just a shell that we fill in with data) to a crystal reports file.  I then have taken this report through the Crystal Reports 10 IDE and was able to export it and the output looks exactly like I need it to.  So I'm sure there is settings to accomplish the output.
This is the original code:
With My_Crystal_Report
    .ExportOptions.Reset
    .ExportOptions.FormatType = crEFTExcelDataOnly
    .ExportOptions.ExcelMaintainColumnAlignment = False
    .ExportOptions.ExcelUseFormatInDataOnly = True
    .ExportOptions.ExcelConstantColumnWidth = CDbl(800)
    .ExportOptions.DestinationType = crEDTDiskFile
    .ExportOptions.DiskFileName = filePath & ".xls"
    .Export (False)
End With
Here are the settings when I run the report through the Crystal Reports 10 IDE:
- Custom: Data is exported according to selected options
- Constant column width (in points): 36.0
- Export object formatting
- Maintain relative object position
- Maintain column alignment
One thing I was wondering is that there are different versions of Visual Studio including VS2008 and I was wondering if the Crystal Reports that gets installed with them could be interfering.
Any help would be greatly appreciated.  Is there a setting that I'm missing in the code, registry, etc.
Thanks in advance,
Jim

Hi,
The only other difference I found as far as I could see was the following two files:
CRXF_XLS.dll
CRXF_XLS_RES_EN.dll
Once loaded into the bin directory they are no longer a difference but output is still the same.
There are other differences as far as Only In CRW32.EXE (only Crystal Reports differences by description)
CRXF_HTML.DLL  10.0.5.75
CRXF_HTML_RES_EN.DLL  10.0.5.75
CRXF_RTF.DLL  10.0.5.604
CRXF_RTF_RES_EN.DLL  10.0.5.604
CRXF_WORDW.DLL  10.0.5.604
CRXF_WORDW_RES_EN.DLL  10.0.5.604
U2FCR.DLL  10.0.0.552
U2FTEXT.DLL  10.0.5.604
X3FCREN.DLL  10.0.0.552
X3FTXEN.DLL  10.0.5.603
Do you think that a possible way to fix this would be to I uninstall Crystal Reports and reinstall without the sp6 and then find out which sp was installed on current windows 2000 server and install that and see what I receive for output?
I have been spending way to much time on this and really need to bring the customer in so that they know we have this level of an issue.  Do you also think maybe we should open a ticket? I don't know if this is feasible as you mentioned there is no support for Crystal Reports 10.
Thanks,
Jim

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