Change in operation sequence- routing

If at 3 rd operation m/c is under maintenance, we can skip 3rd operation and go for 4th and 5th operations. after 5th opration we want to do 3rd operation. what will be best way to map?

YS,
In SAP, generally the seuqence of operation is supposed to follow.
Your requirement can be mapped by two ways,
1. System won't restrict you confirm in between operations untill & unless you sepcify the same in the define confirmation parameters.
So you can directly confirm the 4th & then 5th operation without confirming the 3rd operation. While confirming the 4th operation the system will issue the warning message mentioning that the preceding operation is yet to confirm. Same can be ignored.
After this the 3rd operation can be confirmed as & when you performed the same.
You will have data of confirmation date wise for every operation.
2. The other way around is to delete the operation no. 3 from the order & reinsert it when it is planned i.e. after 5th operation.
This way you can process the operation 4 then 5 & the new operation representing the 3rd operation.
I would recommend you to go for second solution if this situation arises once a while or first one is better.
Hope this helps you.
SmanS

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Branch operation and return operation for routing in alternative sequence

Hi all experts.
I would like to ask which table and field store the value of branch operation and return operation for routing in the alternative sequence. I can only find them in structure (PLFLD-VORNR1 and PLFLD-VORNR2) but I want the table field of them. Would anyone please suggest a solution? Thank you.

Hi,
look in table AFFL, here the BKNT1 and BKNT2 refer to those vornr1 and vornr2 of the operation. For example in user-exit ZXCO1U01 you will find the values (BKNT1/2) in the sequence table, and when, for example, filling the LOIPRO01-Idoc, you can use the found VORNR for the E1AFFLL-segment.
See coding for example on determining VORNR1/2 (sequence_table/operation_table as in user exit EXIT_SAPLCOBT_001):
SORT operation_table BY vornr.
LOOP AT sequence_table INTO l_sequence.
    MOVE-CORRESPONDING l_sequence TO l_affl.
* Read the operation table to determine the vornr1 and vornr2
*via the value of field BKNT1/2
    IF NOT l_sequence-bknt1 IS INITIAL.
      READ TABLE operation_table INTO l_operation
      WITH KEY aufpl = l_sequence-aufpl
               aplzl = l_sequence-bknt1.
      IF sy-subrc = 0.
        l_affl-vornr1 = l_operation-vornr.
      ENDIF.
    ENDIF.
    IF NOT l_sequence-bknt2 IS INITIAL.
      READ TABLE operation_table INTO l_operation
      WITH KEY aufpl = l_sequence-aufpl
               aplzl = l_sequence-bknt2.
      IF sy-subrc = 0.
        l_affl-vornr2 = l_operation-vornr.
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    ENDIF.
Cheers,
S.

Scrap quantity to be minus with operation sequence is not check in co01

hello!
PP experts
i have problem in confirmation of production order.
suppose i have production order of 15 qtys.with four operation to be confirmed (co11).
operation qty.yield srcap qty.
0010          1 5              0
0020          14              1
0030          14              0
now, in 0020 operation i have 14 yield & 1 srcap quantity & when i go for 0030
operation for confirmation it will show the default quantity of previous operation,0020 qty. i,e 14 qtys.but if i put the quantity 15 in this operation (0030)
its allowing to confirmed 15 qtys. because the plan qty is 15.but i want to minus the 1srcap qty. from 15 plan qty. & system should allowed only 14 qtys
(15-1=14) for confirmation.plus i want the flexibility of operation sequence not to checked.
i set operation sequence - error when operation sequence is not adhered to in OPK4,its minus the scrap qty. but not allowing the flexibility of operation sequence
confirmations.
please send me the setting for the above query in the confirmation (co11)
regards,
mangesh
thsnks

Mangesh
1) you have confirmed yield qty14 nos in operation 020 , scrap Qty 1
2) Automatically in during confirmation of operation 030, in yield qty field 14 nos is coming
3) If you want to change that operation 030, yield qty into 15, system giving error message
4) you want the system to accept the 15 nos in operation 030
Pl state whether my understanding is right

Operation sequence in BOM

Hi friends,
while defining Bill of material, operation sequence number is populating by default as 1, does it really matter to exactly use operation sequence number (10) from routing?
Will it be any issue from planning or mfg perspective If I setup bill of materials with operation sequence as 1 (as default) and operating sequence numbers in routing are set up as 10, 20, 30 etc... ???
Please let me know.
Regards,
kumar

Hi,
Benefits of keeping Operation sequence as 10, 20, 30 etc.
1. End user will know at which operation particular material from BOM is required
2. In case of Operation Pull, material will be consumed at appropriate operation sequence (This will not matter if you are using Assembly Pull, Push or any other Supply Type). This will impact costing.
3. You will be able to add same components against different operations
4. In case of planning, planning engine will give appropriate suggestions (if Mfg lead time is short then this will not matter)
5. You will be able to print pick slips based on operation seq. i.e. If you want to issue components required at operation 10 only then you can achieve that using this method
6. You will be able to scrap components effectively
etc.
Regards,
swapnil Mehar

Check of operation sequence in order

Hi all,
I don't want to check of operation sequence in order. so how can I do this? Are there any customizing for this case?
Best regards,
Hilal Çakır
email : [email protected]

Make the following changes in control key or use the control key which have this setting
In OPJ8, for a control key
Confirmation = Confirmation possible but not necessary
In OPK4, for a plantb and production order type combination in Generally valid settings tab page -
Checks sub page
operation sequence = set operation sequence is not checked
With this setting it will work

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Operation sequence

Hi, my operation sequence is mix of std and parellel, how to maintain the same thru ca01? when i click on sequence, always std is appearing and it is grade out, not changable. how to select diffenrt seq like parallel or alternative>?

Dear Yadav,
Plz refer this link
[Routing;
Regards
kumar

Operation sequence restriction in CO19

Dear Guys,
We have 5 operations (10,20,30,40,50) for an material. I already assigned the value for confirmation field of control key "PP01" as "2 Confirmation required". But during production operation confirmation by using CO19, system allows user to skip the operation confirmation process without confirming the previous operation. If i change the value of operation sequence as"Error when operation sequence is not adhered to" in "parameter for operation confirmation" screen, the issue will be solved? what kind of values i want to set for this issue?
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Thanks

Raja Sekaran wrote:
If i change the value of operation sequence as"Error when operation sequence is not adhered to" in "parameter for operation confirmation" screen, the issue will be solved? what kind of values i want to set for this issue?
>
> * current value as "operation sequence is not checked"
>
> Thanks
yes, that setting in OPK4 should be enough.
The following is the documentation
Check of operation sequence in order
Defines whether a system message is to be issued when the operation sequence is not adhered to and if so, which type of message.
This key only applies to confirmations at operation level.
Dependencies
To find out whether the operation sequence has been adhered to, the following checks are carried out:
Have preceding operations already been confirmed?
Does the confirmed yield from the preceding operations exceed the total confirmed quantity of the operation to be confirmed?

Parallel Sequence Routing using RCPTRA01

Hi all,
I've a requirement where i need to Upload Parallel Sequence Routing . I'm using RCPTRA01 for created Standard Sequence Routing . Can anyone help me how to Upload Parallel Sequence Routing using RCPTRA01.

Two ways.
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Add/change multiple operations on a released Production Order

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Hy Aziz,
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But there are some restriction which doesn/t allow it if Inspection Lot, Control Recipe are created..
Regards,
Dhaval

Order Component quantity gets changed after operation confirmation

Order Component quantity gets changed after operation confirmation.
We are using CO27 to issue the Material to the Order.
When we do the confirmation of operation. Component quantity attached to operation get changed.
Any solution for this.

Dear
Please Follow the Steps
1. Go into Co02 there u do production order with qty select the Component overview u find the Materials there please check hhow much is the qty of that particular material
EX: Production order qty for Header Material is 10 ea
then ur Compannets Qty is 10 or 20
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Change in operation sequence- routing

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