CK11 costing of repeated component item on bom
Looking for a product costing solution to the following scenariou2026
Bill of material contains a component that is listed twice, but with a different procurement indicator (purchase vs. production) for each occurrence. The reason for this is that these are boms for repair and it is not known until the end item is disassembled whether the components will need to be replaced (and therefore purchased) or repaired (produced). The procurement type on the material master is u2018Xu2019 for both procurement types. Using historical statistics, an estimate is done for what the produced vs. purchased quantities of the component should be. For example, a repair calls for 10 of a certain component. Historically, 70% of the time, the component can be repaired and 30% it will have to be replaced. So, the component is listed once on the item list with a quantity of 7, and procurement indicator of production. Itu2019s then listed again with a quantity of 3, and a procurement indicator of purchase. From a logistics execution standpoint (production, MRP) this process is working.
The problem is using CK11 to cost the end item. While a cost estimate is created for the component, itu2019s based on the first listing of the component. So, using my example above, if the production alternative quantity was listed first, all 10 would be valued at the production value.
Any ideas on how I can get around this? Iu2019ve looked at mixed costing, but this would require additional maintenance for the procurement ratios, which we are trying to avoid.
Thanks in advance
Hi
Mixed costing is your only option in this regard....
Else, what the system is doing currently is the only choice.. OR At best what you can do is you can treat it for costing purposes as In-House i.e. repaired always.. This is because, most of the time it is so
Regards
Ajay M
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Edited by: Jeevan Sagar on Oct 13, 2011 4:47 PM
Edited by: Jeevan Sagar on Oct 13, 2011 5:13 PM -
Modifying a component of a BOM
I have a Production Type Bill of Materials. It has been produced, released and receipted into Inventory and now sold. I will not be building anymore of this BOM and the component items will no longer be purchased or sold themselves. However, because they are in the definition of the BOM, the system does not allow me to modify the items, giving me an error message, Cannot change an item that is a component of another item. Is there anything I can do to be able to flag the component items as NoSell or No Purchase. I don not want them available to be sold or purchased on their own.
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Balaji.S -
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Hi All,
We have a production and product costing scenario as follows:
Production versions 10, 20 and 30. It takes all three versions to manufacture the finished material and there are no intermediate products in this scenario. 10 and 30 are to be costed and 30 is a recursive BoM with the input from version 10 also being the output. 10 is the main production step with components but 30 is a recursive BoM sometimes only with the output material as the input and sometimes with a more complete BoM but which includes the output material as an input component.
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Settings in ERP :
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3. When you select the integration model parameters for PDS, you have selected PP/DS Subcontracting as the PDS Type value. Similarly, for PPM, you have selected Subcontracting PPM as the Type of PPM value.
Subcontracting with multiple production versions is supported. However, the integration with an SAP ERP system requires at least SAP ERP 2005 with Enhancement Pack 03.
Rgds
Valavan -
Dear all
In production order plan cost of one component is comming zero but total actual cost is comming .
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Is that component newly added to the BOM after taking the Cost Rollup?
If that's the case I dont think for that component you will not be able to see Planned price.
Correct me if I'm wrong.
Please check and revert back.
Regards
Mangalraj.S
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