Consumption in quantity

Hello,
While doing confirmation of process order consumption of Packing
material is not happening as per BOM. Some additional quantity
approximately 4 to 5% is happening.
what can be reason.
we had define 8% wastege also.
Thanks in Advance
Lisa

Hy Lisa,
Do you mean Component qty during Goods issue is differ than BOM.
But that component qty is OK in Process / Production order as per BOM and it differs only at the time of GI in confirmation screen.Confirm this.
Also do below checks,
In Material Master MRP 4 view any component scrap is maintain or not.
Regards,
Dhaval

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GATP - Forecast Consumption withdrawal quantity

Hello Gurus,
Need your expert advise on forecast consumption situation where we did PGI against Delivery qty wich is same as SO qty and and forecast consumptions happens and it show in withdrawal qty column when PGI. But if we cancel/Reverse GI, withdrawal qty still appears (I mean by right it should disappear from withdrawal qty and SO should appear as allocated qty since Cancelled GI), very much appreciated your help on it. Thanks.

Hello Manimaran,
Thank you for your time.
Scenario:
R/3 side                                        APO side Elements Tab (RRP3)       Forecast Tab
                                                                                Planned Qty                  Withdrawal    Allocated Rem Plnnd
Sales Order - 100 qty                  SO 100                                              FC Req 200 (Initial 300)                        100                200
                                                                                SO                                                        100
Delivery - 100 qty                         SO become 0                                    FC.Req 200                                          100               200
                                                      Deliv    100                                       SO                                                         100              200
PGI - 100                                       SO & Deliv removed/disappeared    FC. Req 200                     100                                   200
upto here the consumption situation correct but when we do Reversal PGI then
Cancel PGI 100 qty                      Deliv 100                                            FC.Req 200                  100                                     200
                                                     SO    0
so here after GI reversal, it does not show SO as 100 in allocated since cancelled GI and it shows as withdrawal only, even we tried to delete Delivery but still it shows withdrawal as 100.. and also we even deleted SO, stiil withdrawal qty still shows 100, by right once SO deleted or cancel GI, withdrawal qty should be '0' and SO should be 100.
Its a customised senario and how to fix this issue? Appreciate your help and advise with more info. Thank you.

Goods reciept quantity does not match with consumption items quantity

I have a qty of 10 peices,when doing the conf with co11n of qty 5 the system takes less qty of scrap which is byproduct but i want scrap qty 2 wheather the system takes scrap of qty 1 .The error messege is (zmsg106)
where the things going wrong.
narendra

Hy Narendra,
It depends on your BOM.I think you have assgin Scrap qty in BOM as -2 for 10 Nos of Header Material.If you want to change that Scrap qty to 2 Nos for 5 Nos of Header Material then change your BOM and make Scrap qty as -4 for 10 Nos of Header Material.
And that msg is your own developed not system std.So pls confirm its reason to your abaper.
Regards,
Dhaval

Plan actual consumption report

Dear All,
The client want to see a report
where the planned consumption of quantity mentioned in the BOM and the actula consumption at conformation along with the standard price of sfg.
he wants to get the difference per unit of standard& actual.
this is basically he wants without overhead .
any suggestion

Hi,
Plz chk the t.code:KOB1,Before That create consumtion cost element group.So u can get plan and actuval consumtion and quantity at each production order wise.
Regards
Nagaraju sami

Monthly Performance Report PP

Hi BWers,
I need give an monthly performance Report on PP. Can you please tell me wether these fields are from PP only orelse I need to go for any other modules for datasources. Please let me know which datasources , Fields and Cubes I should use exactly for this report.
This is the end user Requirement.
Daily Production
Day Worked
Profit
Total Profit/Loss
Details of Difference
Efficiency
Due to Grasim Power
Power Failures
Non/Better availability of Power
Grasim Load Shedding
Shifting of Power to Membrance Cell
Due to less power availability (EC-1 fire 19th)
Water Crisis
Breakdown
Shutdown
Due to higher CL2 Stock
Sub Total
CL/HCL Prod. In comparison to Purta Mix
Power & Steam Consumption
Quantity Gain/Loss
Cell Power
Aux. Power
Steam
Current Density
Rate Gain/Loss
Power Rate Loss due to higher average power rate
Steam
Sub Total
Raw Material & Aux. Material
Quantity Gain/Loss
Salt
Sulphuric Acid
Brine Purification Cost
CL2 Disposal
Rate Gain/Loss
Salt
Soda Ash
Realisation
Caustic
Quantity Gain/Loss
Outside Parties & All Group Units
Rate Gain/Loss
Outside Parties & All Group Units
Own Consumption
Chlorine
Quantity Gain/Loss
Rate Gain/Loss (Excl cost of Pkg)
Hydrochloric Acid
Quantity Gain/Loss
Rate Gain/Loss
Gain/Loss in Special Repairs due to lower/higher repairs (Land filling expenses)
Gain/Loss in Interest (Working Capital)/Term Loans
Gain/Loss due to less/more Selling & ADM Overheads
Other Income (EC-1 Fire Claim)
Gain/Loss due to decr./incr. in Stock/Valuation
Gain/Loss due to less/more Salary/Wages
Thanks & Regards
KLC

HI
i think first you need to check where exactly this is stored in R/3 for example go to the screens where they are storing then it will be easy for you to identify functional areas as well as the tables involved in
and i don't think we have any fields like salt, hydrocholic acid...they all come under material which are used for production..
so better first go like this
thanks and regards
Neel

Problem in choosing the datasources

Hi Bwers,
I need to give an monthly performance Report on PP. Can you please let me know wether these fields are from PP only orelse I need to go for any other modules for datasources. Please let me know generally which standard datasources,Fields and Cubes are used. I should use exactly for this report.
This is the end user Requirement (Report Format).
Daily Production
Day Worked
Profit
Total Profit/Loss
Details of Difference
Efficiency
Due to Grasim Power
Power Failures
Non/Better availability of Power
Grasim Load Shedding
Shifting of Power to Membrance Cell
Due to less power availability (EC-1 fire 19th)
Water Crisis
Breakdown
Shutdown
Due to higher CL2 Stock
Sub Total
CL/HCL Prod. In comparison to Purta Mix
Power & Steam Consumption
Quantity Gain/Loss
Cell Power
Aux. Power
Steam
Current Density
Rate Gain/Loss
Power Rate Loss due to higher average power rate
Steam
Sub Total
Raw Material & Aux. Material
Quantity Gain/Loss
Salt
Sulphuric Acid
Brine Purification Cost
CL2 Disposal
Rate Gain/Loss
Salt
Soda Ash
Realisation
Caustic
Quantity Gain/Loss
Outside Parties & All Group Units
Rate Gain/Loss
Outside Parties & All Group Units
Own Consumption
Chlorine
Quantity Gain/Loss
Rate Gain/Loss (Excl cost of Pkg)
Hydrochloric Acid
Quantity Gain/Loss
Rate Gain/Loss
Gain/Loss in Special Repairs due to lower/higher repairs (Land filling expenses)
Gain/Loss in Interest (Working Capital)/Term Loans
Gain/Loss due to less/more Selling & ADM Overheads
Other Income (EC-1 Fire Claim)
Gain/Loss due to decr./incr. in Stock/Valuation
Gain/Loss due to less/more Salary/Wages
Cheers
K L C

Hi There,
Have you checked the 2LIS_04_xx datasources from the transaction RSA6 or LBWE to see if these are suitable?
For example 2LIS_04_P_COMP, 0PP_WCCP, 0WORKCENTER, 0WRKCT_CATG , 0WRKCT_RESP

Operation Timings confirmed during REM Backflush

Dear All,
In the REM scenario when we do the Assembly back flush, we do the component correction and post actual activities... Now is that the component consumption - required quantity against the withdrawal quantity can be viewed through MCRP standard report.. similarly do we have any report to view the activities confirmed for that material ....
Please guide me through....

Hii JH ,
Thanks for the reply.. The latter two things , MFBF is the transaction where we confirm the actual activities and components consumption. and i am interested to see only the results of those...
As per your recommendation the third Report KRMI is the one which i get in the currency values and also the component usage.. But for the component consumption analysis , i have MCRP and here i get all the components that are used with the target quantity and withdrawal quantitiy and the issued value also...
Like this i want it for the activity confirmation which we have defined in particular for the work center with the standard values assigned to it... for instant if we have say six parameters of which first four are measured in Hours and the last two are measured in Kgs.. i want to capture all the values for the particular material for the particular date.....
In the first two reports, i dont see any data available .... but in MCRP, i have got all the data...
Could you kindly rectify if am wrong somewhere and guide me in getting the solution please...
Regards,
Mahesh Babu.B

Report for Material consumption quantity & its cost in Repetitive MFG.

Hello,
Is there any Standard Report available in SAP to check the Quantity of raw / intermediate material consumed & their cost in Repetitive manufacturing Backflush transaction MFBF?
Thanks

Here I'm interesed in the MFBF Qty & against which the consumption of Raw Materials & their cost.
The reports which you asked me to check are all structures & not much of use for individual analysis.
My requirement: When we access the material document(MB51) of the individual MFBF we get all the Raw material Consumption Qty & from there we can go to FI Doc (A/c Document).In A/c documet we get the cost of all Raw materials consumed alongwith the Qty.
Is there any report or I need to develope a new report?

Purchase and consumption quantity for ISO 14001

Hello!
We need the summary of purchase and consumption quantity of some material groups for a ISO 14001 report. Is there a standard report in ECC 6.0 EHP5?
Best regards
Markus

hi,
What is the scenario you are doing and what is the item category and sales document types used for this settting, we will be able to guide you if its a standard process
Regards,
Sudhir

Quantity and Value consumption for Packaging Materials

Dear Experts,
My client having retails stores all over India and there is problem in packaging materials consumption. Now we are followed below mentioned process. We have created STO supplying site is ABC to receiving site is 9999.After PGI the same one accoutning entry is posted like
Packaging Consumption account Dr.....
Packaging material......................Cr...
Here value is nulfying.Quantity is updated in 9999 Plant;Business need that same quanityt also nulify at the time of PGI automatically.
Please suggest
Best Rgds
SumaMani

Dear Praveen,
Packaging material getting credited in ABC distribution channel and also Consumption account getting debited in my store 9999.However there is no value in my store for packaging materials,but quanity is showing is showing in 9999 books. (MB52)
That is not required to business. Business would like to treat quanity is consumed at PGI
This internal report purpose
Best Rgds
SumaMani

Consumption values with quantity

Hi All,
How can I get the data/report for the following requirements:
1. Consumption of Indigenous material Value with quantity
2. Consumption of Imported material value with quantity
3. Consumption of stores & spares value with quantity
Kindly help me, points are assured.
Regards,
S Sq

Hi
Usually you will have a separate material types/valuation class for your requirement.
Goto TCode MB5L and enter selection paramters which suits your needs and execute.
Cheers
Srinivas

Update of Activity Consumption in the Quantity Structure = 2

We have gone live with Material Ledger with Update of Activity Consumption in the Quantity Structure not active.
Now we are planning to golive with Update of Activity consumption on 1st July 2010.
'2' = Update is active and relevant to price determination. Variances between the activity prices/process prices posted during the period and the actual price at the end of the period are adjusted subsequently.
Issue:
i)     We can only close ML for month of May 2010 on Sunday 4th.July 2010.
ii)     Between 1st to 4th. July, we will confirm process order relate to May 2010
iii)     Also between 1st. to 4th.July 2010, we confirm all process order relate to month of July 2010
Do we transport the Update of Activity Consumption 2 to Production Client:
On 1st.July 2010 but will it have impact on the ML closing for May done on 4th.July 2020
Or
On 4th.July 2010, after ML closing for May 2010 but we are not going to confirm the Process Order for the July 2010 between 1st. to 4th.July 2010. Only start confirming after the activation transport to L03 300.
Hope that you can advice what is the best option on when to transport.
Thanks.
Regards,
Kulasingam Balasingam

I would recommend strongly to wait with the switch from 1 to 2 until after the June closing. The transactions posted for Juky in the meantime will not be lost.
The only thing to keep attention to is not to change planned activity prices after June 30, but to leave them fixed for the whole month of July. When setting 2 is active, ML will take care of that. With 1 it does not care, but you should refrain from that.
So from your alternatives:
>
kula69 wrote:
> On 4th.July 2010, after ML closing for May 2010 but we are not going to confirm the Process Order for the July 2010 between 1st. to 4th.July 2010. Only start confirming after the activation transport to L03 300.
Even the holding back of confirmations is not necessary
Best regards,
                 Udo

Production Quantity with Resource Consumption - 9ASPROD

Hi ,
Could anyone please tell me how keyfigure 9ASPROD - production(total) which is assigned to keyfigure function 6003 (Production Quantity with Resource Consumption ) is calculated .
We can view this keyfigure in Capcaity check Data view of planning book 9ASNP94.
Thanks in Advance.
Regards,
Srini

Hello Srini,
It calculates in this way: operation end date on production resource +
GR processing time.
The best regards,
Michel Bohn

Need total consumption quantity year to date for item in inventory

Hi All,
I have a requirement as below.
I need to find the total consumption quantity for a item year to date in inventory i.e i need to find out total issued quantity from year to date for a item.
so i need following details.
Consumption 1st year
Consumption 2nd year
Consumption 3rd year
we are following fiscal year JAN-DEC.
I am looking for a query to find out the above details, please help me out
Thanks

Hi Prashant,
I will try this out. If I remember correctly this did not work especially since we are using the same base condition across the board. I may have to try copying this standard condition and re-assigning it accordingly.
Thanks for the suggestion
Anirudh

Forecast Consumption Reduces Planned Quantity

All, I would appreciate the Community's feedback with regards to why we are seeing the forecast (Planned Qty in RRP3) reduced.
A number of examples have been identified where the forecast quantity has been reduced by the withdrawn quantity and the Remaining Quantity reflects the Planned Quantity.
We are more used to seeing the forecast remain as per the DP forecast but Remaining Quantity reducing by the sum of allocated quantity and withdrawal quantity.
Columns represent From and To dates, Plan Qty (Forecast from DP), Withdrawals, Allocated, Remaining Plan Qty.
Row 1 is the reduced forecast which when released to SNP = 516 for the w/c 04.08.2014
04.08.2014
10.08.2014
342
174
0
342
11.08.2014
17.08.2014
26
0
0
26
18.08.2014
24.08.2014
1,209
0
0
1,209
25.08.2014
31.08.2014
184
0
0
184
01.09.2014
07.09.2014
561
0
0
561
08.09.2014
14.09.2014
1,499
0
0
1,499
15.09.2014
21.09.2014
956
0
0
956
We have a number of examples like this but the more conventional reduction of Remaining Planned Quanity is the norm'.
Thanks for any feedback.

Hi Chris,
Take a look of this old SAP note (it for R/3, but maybe you can find the reason):
772857
- FAQ: Independent requirements reduction/withdrawal quantity
Question 9: What are common reasons for the reduction not occurring?
Response:
For planning strategies with planned independent requirements consumption: Have the prerequisites for the consumption been fulfilled (see Note 772856)? Were there independent requirements quantities to be reduced at the time of the goods movement in the forward/backward consumption periods (planning quantity > 0)?
For goods movements from inventory management (MM): Is the 'Independent requirements reduction' (PABKZ) indicator set for the movement type (transaction OMJJ)?
For goods movements from SD (for example, transaction VL02) for reducing the make-to-stock production (requirements type LSF): Is the 'Requirement reduction' (PABKZ) indicator set in the requirements class of the customer requirement (transaction OVZG)?
For stock transfers/transfer postings: A reduction does not occur for stock transfers in a planning segment. Only stock transfers between different plants, MRP areas and planning segments can reduce planned independent requirements.
Is an MRP type that provides 'Reorder point planning', 'Forecast-based planning' or 'No material requirements planning' set for the material? See the modification of Note 68641 if you want to allow the reduction for these materials.
Hope this helps,
Kind Regards,
Mariano

Consumption in quantity

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