Disk Full Message with External Drive?

I have a IMac, G5 and a Maxtor external 300 gig firewire hd that I've used for some time. Recently, while copying files, movie files that are 3 gigs I get a prompt that the Maxtor disk is full. I still have 189 gigs available on this drive and I'm only copying 3 gigs, so I know something is not right.
I have gone thru repairing disk permissions on my hard drive and using Disk Warrior on the external drive to rebuild directories, etc., but I'm still getting this prompt.
Does anyone know what I should do next?
Thanks so much!
L.

There is something wrong, and I have yet to hear of an external USB/FW case that doesn't have trouble almost.
OtherWorldComputing http://www.macsales.com/firewire/
Oxford 9xx based cases are freindly. WD MyBook, Seagate, etc not so much. And LaCie.... known for having trouble.
I would still run Disk Warrior. Why? because Apple First Aid is not as thorough, reliable - and isn't going to put Disk Warrior out of business when it comes to drive maintenance and repair.
Maybe the drive is read-only. Have you looked? Whatever you do, I would have on hand another drive to copy the contents off your drive, and reformat it.
Even when a disk is repaired and says there are no errors doesn't not mean everything is fine and perfect, only that it didn't detect a problem it is programmed to detect and look for. And over the years, is more like giving a second chance to backup files, and do an erase and restore.
The only thing that makes a drive Mac friendly is Mac Extended. And that the case is Oxford based (for USB/FW). There is no such thing as a PC drive and Apple Mac (unless an Apple RAID controller only supports a specific drive model due to firmware).

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