How to handle this scenerio

Dear all,
This is my client requirement , kindly give your suggestions for this one.....
As per my client business process upto semifinshed is Make to stock, they plan every 3 to 6  months before and produce the material and keeping the stock always, for the finished good material once they get any order from customer as per their specification they produce the finished material( Only blending of SFG material)
My requirement is client dont want to run MRP for FG material, because SFG and packing material always available in stock.
For the Production of FG material  they blend 2 to 3 batches of SFG only so they dont know initially what are all the  batchs they will add for this FG order, using some table calculation only they will decide the  batch numbers of SFG material, because FG material specifications will change always customer to customer.
For FG i plan to create process order manually in COR1 and in the ref i will give my sale order number also, but my requirement is system as to consider my sfg stock for this process order(ref of Sale order), for this what strategy i want to use for SFG ( demand Planning ) and FG ( Make to order).
I dont want to convert my SFG and packing material stock to sale order stock every time system as to consider my open stock and allow me to issue open stock to process order.
Regards,
s.sakthivel

Dear Mr.R.Brahmankar,
Thanks for u r reply, i have clearly explained upto semi finished is make to stock, always i plan for SFG only not FG material, because my FG is not fixed one and as per customer requirement it will change.
I explain my process once again, semi finsihed is only one material and every batches having different result, means one batch A bloom is 200, another batch B 220 and another batch C 235 like this not only bloom like all other parameters. so i always planning for my SFG in MD61 and make it stock ready for at any time.
one customer place the order for FG if he wants 210 blom order i will mix batch A and B to blend and give to him, so like this customer to customer varies specification always,  not only the  bloom like this other parameter also. At the time of sale order i dont know which batch i plan to mix, becuse for this i use one calcutaion table then only i decide for this order these are all batch we have to use for his requirement.
SFG material and Packing material always is having stock so i dont want to run MRP for FG material and once i get any sale order i create FG process order manually in COR1 and in the ref field i give my sale order no so this process order for this sale order i can get ref any time.
My requirement is if i create process order for FG with ref Sale order system as allow to me  for Goods issue for SFG and Packing material and after production of FG, system block this batch for this sale order only.
For this what strategy i want to use for SFG and FG, what settings i have to do for this
Kindly help me.
Regards,
s.sakthivel

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    go
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    Erland Sommarskog, SQL Server MVP, [email protected]

  • How to handle this Rework Scenario.

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