Ipod freezes in middle of loading itunes library

After reformatting the hard drive on my Powerbook G4 drive (per Apple instruction), I reconnected my ipod clickwheel and it hasn't been working since (using Tiger 10.4 and latest version of ipod updater), mostly showing the folder & exclamation point icon. Have tried:
* Multiple resets
* Multiple restores (using several different updaters), both after and without erasing the ipod using disk utility
• Connecting to a different Mac G4 running OS 10.3.9
Right now I can get the ipod to mount in itunes and begin loading songs. But it always freezes, and at different points (i.e., it terms of which song it freezes at). The powerbook apple tech I spoke with suggested that the ipod was probably in the process of failing before I reformatted the laptop and that the stress of reloading the software onto the ipod sped up the failing process (??). I would have gladly sent the unit in for repair by now if the cost were not just a few dollars less than buying a new unit (funny that huh?). So, I'm just trying to figure out if I have to trash this unit. Is there a guru out there who can help?
Powerbook G4 17"   Mac OS X (10.4.4)  

Hi David,
It sounds like a hardware issue with your iPod. If you did perform the 5 r's:
iPod Issues - The Five Rs
...and still having problems, you might want to do one of the following:
Go to the nearest Apple store:
http://www.apple.com/retail/
Give Apple a call:
http://www.apple.com/contact/phone_contacts.html
Request service:
http://depot.info.apple.com/ipod/
Gary

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