Item code construction for Textile/Fabric industries

Hi all
can anyone help me to construct the item master (Production is also involve and batch is associated with each in and out transaction.)
Current scenario
a.     One item code associated with one series.
b.     One or more design associated with one series
c.     One and more shade associated with one design
According my tinking
ITEM CODE LOGIC:
Stage 1(Quality in the form of meter)
Quality:    RIGHT CHOICE
Series: 21000
Division: SU (SU, SH, GU, GH)[SU stand for Suiting, SH stand for shirting, GU stand for grey suiting, GH stand for grey shirting]
Design:   22001
Shade: Blue
Grey/Semi-finished/Finished: G[G for grey, S for semi finished, F for finished]
Form: MM[ MM for meter, LF for lump finished and TF for taka finished, PC for pieces ]
Therefore
Item Code= GSU220010121000MM
Item Name= RIGHT CHOICE (Grey right choice suiting of Design 22001 in blue shade)
(Then Item Code of this Design may be G-SU-22001-01-21000 and Item name is Grey right choice of Design 22001 in blue shade)
Level one production
Stage 2 ((Quality in the form of meter/Lump after processing)
Quality: RIGHT CHOICE
Series: 21000
Division: SU
Design: 22001
Shade: Blue
Grey/Semi-finished/Finished: S
Form: LF[ MM for meter, LF for lump finished and TF for taka finished, PC for pieces ]
Therefore
Item Code=SSU220010121000LF
Item Name= RIGHT CHOICE (Semi finished right choice suiting of Design 22001 in blue shade)
Level two production
When cutting happen and semi finished quality becomes finished quality
Stage 3((Quality in the form of meter/Taka/Than)
1: When cutting happen and semi finished quality becomes finished quality
Now new code look like
Quality: RIGHT CHOICE
Series: 21000
Division: SU
Design: 22001
Shade: Blue
Grey/Semi-finished/Finished: F
Form: TF[ MM for meter, LF for lump finished and TF for taka finished, PC for pieces ]
Therfore
Item Code= RIGHT CHOICE (FSU220010121000TF)
Item Name=finished right choice suiting of Design 22001 in blue shade
2: If the outcomes of cutting are in the form of pieces (Let BOARDING CARD)
The code will be accordingly these items also contain only single series and design so that anyone can identify the quality in the form of pieces.
Quality: BOARDING CARD
Series: 21000
Division: SU
Design: 22001
Shade: 01
Grey/Semi-finished/Finished: F
Form: PC[ MM for meter, LF for lump finished and TF for taka finished, PC for pieces ]
Therefore
Item Code=FSU220010121000PC
Item Name= BOARDING CARD
If I apply these logic then our item master go up around 500000 which is too much so looking some other best fit logic. Help.

Check 'ApparelOne' addon from Apollo Consulting
[http://www.apollocon.com/det_prod.asp?id=13]

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