Mapping the PP scenario

Dear PP Gurus,
Please guide me to map the following scenario:
ABC is a company dealing with Manufacturing Of Refrigerators to their customer which includes Model 1  & Model 2.
Based on the historical data of sales to Model 1 Model 2, the ABC Production Planning team does the sales & Operations Planning (Forecasting) for next six months for Refrigerators (Which consists of Bill Of Material).
Also there are some key materials like Coils which is imported from United States. The Coils needs to be planned separately for example Master Production Scheduling as the cost of carrying the inventory is high for such materials.
Based on the Forecast data, the Materials are planned and the finished products are produced to be delivered to the Customers (Model 1 & Model 2).
The Costing for an order to be demonstrated which should outline the components cost & process Cost for the finished goods.
The Planned & actual production to be compared at the end of the day and the cost of same.
Regards
Raghu

Hi,
You can use discrete manufacturing scenario as per your requirement.
1. Based on the historical data of sales to Model 1 Model 2, the ABC Production Planning team does the sales & Operations Planning (Forecasting) for next six months for Refrigerators (Which consists of Bill Of Material)
You can use PIR demand planning (MD61) or SOP to plan for the Model 1 and Model 2. Based on the BOM for the two models, after the MRP run system will generate the demand for Components.
Also there are some key materials like Coils which is imported from United States. The Coils needs to be planned separately for example Master Production Scheduling as the cost of carrying the inventory is high for such materials
You don't need to plan them seperately, since it is only a purchased parts. You can have a lead time (Planned delivery time) in the material master for Coils, based on the demand for Model 1 & 2, and based on the leadtime, system will generat Purchase requistions and through them you can import it.
*Based on the Forecast data, the Materials are planned and the finished products are produced to be delivered to the Customers (Model 1 & Model 2).
The Costing for an order to be demonstrated which should outline the components cost & process Cost for the finished goods.
The Planned & actual production to be compared at the end of the day and the cost of same*
You will have BOM with components and Routing with processing time and workcenters and you can run costing run for the Model 1 and Model 2 based on the Bom and routing the cost will be assigned the Model 1 &2.
The cost will be showm as planned cost once you create a Production order for the Models basd on the system generate planned order based on the demand.
You can confirm the actual component consumed and actualtime taken to manufacture the production order in the confirmation screens from which teh system will post the actual values. You can do variance and order settlement.
Overview:
Demand (Forecast) - MD61
MRP run - MD02
System will generate PR to purchase components and planned order (to manufacture Model 1 & 2)
MD04 - Material Stock / REquriements view
CO41- Planned order to Production order
CO05 - Order Release
CO15/ CO11N / CO15 -Orde rConfirmation
KO88- Order settlement
Pl check and revert back if you need more input.
Thanks,
JK

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