Material Ledger Close (CKMLCP) -problem executing during the month

Due to our tight closing schedule, we are attempting to pre-run the Material Ledger close (CKMLCP) process and Value Flow Monitor (CKMVFM) on the last 2 days of the month in order to catch any issues before the first workday of the close, when it is too late to do many of the normal processes that would correct the problems in our system.  The issue we are having is that some of our production plants are 24/7 and we are not getting good results in our test run due to new transactions that get posted while we are running the CKMLCP steps, resetting the material statuses.  For example between the Single level and multi level calculations for a given material, a goods movement might get posted that resets the material status from "single level calculated" back to "quantities and values entered", which leads to errors when the multilevel calculation tries to roll up the WAC variances.
Has anyone encountered this issue, and how did you get around it?  Currently, we can only think of locking people out of the system while we are running the pre-checks, but we know the users will balk at that suggestion. 
Thanks,
Burns Thomas

Hi Thomas,
you might try to use the alternative valuation run as a simulation environment.
[http://help.sap.com/saphelp_erp60/helpdata/en/d2/cb532d455611d189710000e8322d00/frameset.htm]
an alterantive valuation run for just one month will create a copy of the ML data in which you will have no problem with material status. the calculation logic for closing is the same, also the reporting, like CKMVFM. Therefore, If you are successfull in closing the AVR that is a good indcator for not having further problems for your real data.
best regards,
                     Udo

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    You have to open previous period and get it done.. no way out..
    Regards
    Sarada

  • CKMLCP - Zero-stock Product Impacts Material Ledger

    Dear experts,
    We've executed a monthly costing run using material ledger. It's run smoothly every month but, at this time, the system selected a material which stock quantty is zero, that hasn't had any movements since last year and hasn't been changed (material master) either.
    Now system says we need to perform the closing entry in the previous period but what guarantees it won't keep saying it until the last run when the price was calculated for this material?
    Why only now it was selected and how to avoid this material to be considered?
    Best regards, Marcos.

    hi merchant..
       1. Price diff between stnd and act is initially goes to PRD a/c through OBYC setting at the time of GR/Invoiceing/Issue if mat is set as S&3.
       2. In case of mat set as V&2 idially there should not be any diff but may arise some small amount due to "no or less stock qty" at the time of invoicing.
      3. When CKMLCP is run these price diff & order settlement diff splitted to cons and stock as you mentioned.
    Now your question :
      " Since, Consumption Acount GL is a Cost Element with Cost Category as 1, what shall be the CO Account Assignment Object, when the ML value is settled to Consumption Accounts"
        Cons GL is cost element cat 1 for capturing mat mov for Issues to orders/cost centres,oth co obj for primary posting at stnd price.
        Now at the time of CKMLCP run you revaluate the materials and price diff are splitted to cons & stock and goes to mat to calculate act cost (stnd +/- prd).
    I think this will give you some light on your issue.
      kkumar

  • Material Ledger Postings - Contradicting IAS 2?

    Hi All,
    Material Ledger captures both Price Differences and Exchange Rate Differences and allocates these according to Stock and Consumption.
    During the month, when we encounter Price and Exchange Rate differences, these are held on the P/L. At month-end, when we close ML, the Price and Exchange Rate differences 'attribuatable' to Stock are moved from the P/L to the Balance Sheet (or "Capitalised").
    This is seemingly contrary to IAS 2, which clarifies that Exchange Rate differences cannot be capitalised on stock. Is that an acceptable accouting treatment for (say) external reporting. Certainly SAP does follow IAS, so I'm probably just missing the point?
    Reproduced Verbatim:
    "Inventory cost should not include: abnormal waste, administrative overheads unrelated to production, selling costs, foreign exchange differences arising directly on the recent acquisition of inventories invoiced in a foreign currency and interest cost when inventories are purchased with deferred settlement terms."
    Can anyone shed light please?
    Regards.
    Venky.

    Dear Ram
    Thanks for your reply.
    Both the production orders are for the same material, same BOM was used and the only difference is the goods receipt was not made for one productin order. We need to hold that order for 2 weeks. Fortunately this happens in the month end and the BOM is very small by which we could able to find this difference.
    In CKM3 w.r.t actual cost copmponent split the value of one number is 4500 instead of 4800. The total consumption difference for the two orders are shown as the price difference and the price is calculated for 1 EA of the finished material in stock.
    My requirement is since we have given to stock only one number the consumption difference has to be posted to 1 EA. and the consumption difference for another one should be loaded to pending production order.
    or is there any way to post the price difference to pending production orders.
    Thanks
    Soundar

  • Material Ledger : Actual Cost settlement to Consumption Accounts

    Dear CO Experts,
    We are aware that when we run CKMLCP, all variances (in the Price Diff GL Account) due to Material Prices flutuation, diff in Standard & Actual Cost of Production, etc. would finally get settled to Consumption or Stock Account in its appropriate ratios.
    Consumption Acount GL is a Cost Element with Cost Category as 1.
    There can be cases, when there are diferences in Production Order, due to fluctuations in Prices or Actual consumption is more than standard consumption.
    When a Production Order is settled the difference is posted to Price Diff Account.
    When a Material Ledger (Actual Costing) is executed, Price Diff Account is targetted to be Zero. The Price Diff is then splitted in Stock & Consumtion Account in its appropriate ratios.
    Main Question :
    Since, Consumption Acount GL is a Cost Element with Cost Category as 1, what shall be the CO Account Assignment Object, when the ML value is settled to Consumption Accounts.

    hi merchant..
       1. Price diff between stnd and act is initially goes to PRD a/c through OBYC setting at the time of GR/Invoiceing/Issue if mat is set as S&3.
       2. In case of mat set as V&2 idially there should not be any diff but may arise some small amount due to "no or less stock qty" at the time of invoicing.
      3. When CKMLCP is run these price diff & order settlement diff splitted to cons and stock as you mentioned.
    Now your question :
      " Since, Consumption Acount GL is a Cost Element with Cost Category as 1, what shall be the CO Account Assignment Object, when the ML value is settled to Consumption Accounts"
        Cons GL is cost element cat 1 for capturing mat mov for Issues to orders/cost centres,oth co obj for primary posting at stnd price.
        Now at the time of CKMLCP run you revaluate the materials and price diff are splitted to cons & stock and goes to mat to calculate act cost (stnd +/- prd).
    I think this will give you some light on your issue.
      kkumar

  • Cost of goods manufactured vs COGS+ Material ledger

    Hi Experts,
    My company is implenting Material Ledger. They want to see the actual cost of goods manufactured. We are able to develop the actual cost of goods sold in COPA. The required report is to show:
    1- Direct material used at standard + variances (price + usage) to give the actual.
    2- Direct labor (standard + variances = Actual)
    3- Manufacturing overhead ( standard + variances = Actual)
    Attached excel file is showing the requirement.
    Your guidance to develop this report by any means (Report painter, BI, other).
    Regards
    Ahmed Zain Hassan

    Hi Ahmed / Ajay.
    1. In order reports KKO0, you dont see the revaluation of ML, as you said Consumption and Activities are revaluated at  Material level, and as far as i know, theres no way to add  records that represent the revaluation.
    2. The easy way to have a Order Report revaluated at actual cost is with LIS(Logistic InfoSys), creating a Z infostructure (eg copy lis S027) that store consumption and activity QTY, and a user exit  that read the actual cost of consumed materials (depending if this is V, S2, S3) and activities and revaluate. In LIS, there are standard way to "re-post" or repopulate the infostructures. This LIS can be reported with the standard functions (ReportPainter, quers on SQ01), or create a Z tcode that show the info stored in the way you want. Problem: Not all know how to customize LIS, and also you need code in the exit.
    3.  In my country (Peru), there are lots of companies that develop a Z Kardex valuated at actual cost (because, is a legal requirement), and also create Zprograms that calculate the order at actual cost (indeed, i create this reports twice). Its a bit complex, but not impossible and depends on custo EG if you have multiple valuations, you need to write code in order to get the infor for this specific valuations.
    4. About COPA, you can post to copa the Actual Cost Component Split calculated by ML. In this CCS, you can identify the Labor, Direct Materials, and overheads.  You have 2 options, You can post the delta to the original field or have an aditional field that store the difference. This stuff is done in KE27, i see 1 example in the SCN (i guess i bookmarked). Its important to understand you dont have the detail of the delta per consumed material, just an agregated value.
    Here is the link
    http://wiki.scn.sap.com/wiki/display/ERPFI/KE27+Periodic+Valuation
    5. There is a new ML DrillDown report functionality. Indeed, i couldnt spend time analizing the solution (my test system is with EHP5 and dont plant to upload the OSS), but i guess this is the future. You can look for info with tcode KKML0 in the marketplace, also check this oss 1639462 - ERP accelerators: enhancements in ML drilldown reporting
    My questions:
    What you want?
    + Order Report, i mean Cost detaild per Order? The Actual CCS por order?
    + Material Report? I mean, the monthly average of a Fert, and its CCS ?
    + a PA Report, that show Sales (Incomes), and Costs per matiral , split by Direct, Labor and OverHead?
    Arturo.

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