New plant set up

hi friends,
We have been asked to help set up a new plant. This new plant will not use any IDOCS, batch or quality management. what would need to be setup additionally to allow for process orders, confirmations, goods receipts and issues against the order. Can you please send me the document on how to do this set up..
thank you so much in advance!

Allan,
You should be having a similar functioning plant. You can copy the config from that plant or create the configuration, to me following are the required configurations to be checked.
1. MRP Controllers - OMD0
2. Special procurement Key - OMD9
3. MRP - Plant Parameters & MRP Group Parameters.
4. Activate MRP for the plant - OMDU.
5. Ordertype dependnent parameters - COR4
6. Production Scheduling profile - CORY
7. Production Scheduler - CORU
8. Confirmation Parameters - OPK4
9. Print Control - CB85
10. Scheduling Parameters - Planned ord and Prc Orders - OPU5 and OPUZ.
11. Valuation variant in SPROPPPI>under Integration node.
This is not the full list... but i think I have covered 90%.
Regards,
Prasobh

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New Plant (701 Mvt type)

Hello,
We have set up a new plant but I am looking to make the settings for Clearing Inventory differences using movement type 701/711
In the current plant, it automatically picks the Cost center,Profit center and G/L account the moment it creates the material document using LI21.
So with the new plant setting, where should I make the settings, so it picks the desried set of cost center/GL account.
Please suggest.
Regards,
JPS

Hi
Enter valuation grouping code setting for plant - company code settings in OMWD.
Enter GL accounts for BSX and GBB - INV transaction keys in OBYC for material valuation class.
Thanks

Design the New process set up for Materials in one physical stock plant

Hi Experts,
The requirement is one physical plant as two different logical plants in the system. The main issue is how to administrate or how to find the set up which allows one Physical warehouse in Hamburg which we have supplying two Logical warehouses in the system without having thru really physically separate the warehouses into two different ones. Materials physically will be only for one warehouse.
Requirement is for Design the New process set up for Materials in one physical stock serving plant into two different system plants.
Most of the things are pointing in the direction that order Backlogs will not be converted into new organization. We have backlogs for the material requirements for purchase orders, sales orders whatever we have in the current setup; then there will have all are new orders from the certain dates taking in the new organization set up. These backlogs are very long at least three to four years.
We would like to find some way to have the all the material requirements ending up in one basket instead of two baskets. That still be able to deliver at least in system point of view from two different baskets.
We need to do analysis on one physical stock serving plant into two different system plants that could be done either by material master data or as i understood that could be from PS side.
can any one please tell me how we can maintian this setup in the system.
Please provide your valuable inputs.
Brgds,
RK

RK,
Sorry, the creation of such an end-to-end solution is outside the scope of an online forum. Most consulting companies would send a multi-disciplinary team to perform this task, and would take several weeks to research your requirements, and come up with a prototype.
Sales order availability checking is described in SAP online help
http://help.sap.com/saphelp_erp60_sp/helpdata/en/93/744b51546011d1a7020000e829fd11/frameset.htm
I will say this. If your goal is to have two plants, with two company codes, and you wish to only procure or produce in one of the plants, then generally I would recommend using Special Procurement via Stock Transport Order (in standard SAP, Special Procurement 40). This based on a very small knowledge of your requirements. I have already cited the Sap online help for special procurement.
SAP online help for Warehouse management is at
http://help.sap.com/saphelp_erp60_sp/helpdata/en/c6/f8386f4afa11d182b90000e829fbfe/frameset.htm
As you begin to read the required topics, I am certain you will realize that this task is beyond the capability of an untrained person. I again suggest that you search for professional consulting services to assist you in this project. It will be money well spent.
I am now closing my responses to this thread. Good luck in your project!
Best Regards,
DB49

What are the things do we need to consider in FI while set up new plant

Hi,
Client wants to go for a new plant to enable their imports from harbor. They ant to discuss FI relevant points with us.What kind of FI related issues will they ask for new plant.Kindly advice me.
Thanks
Sunitha

Hi,
It is very much subject to what you have built/set up in your system in terms of MM-FI integration among which the automatic account assignment determination and some FI validation (if any), split valuation (if it is activated) etc....
Cheers,
HT

Setting of New Plant

HI,
I have create a new plant with my company code. can you please tell me alll the required setting which i have to done in MM module.
have a existing plant in our company code.. i have create new plant for the same company code.
All the setting like. PR, PO release, Pricing and All required.
Regards,
Vishal

Vishal,
Best practice is to copy the existing plant. Change the adress details & assign this plant to to your company code.
This will help in minimum configuration .
Vivek

Design the New process set up for Materials in one physical stock serving p

Hi Experts,
The requirement is one physical plant as two different logical plants in the system. The main issue is how to administrate or how to find the set up which allows one Physical warehouse in Hamburg which we have supplying two Logical warehouses in the system without having thru really physically separate the warehouses into two different ones. Materials physically will be only for one warehouse.
Most of the things are pointing in the direction that order Backlogs will not be converted into new organization. We have backlogs for the material requirements for purchase orders, sales orders whatever we have in the current setup; then there will have all are new orders from the certain dates taking in the new organization set up. These backlogs are very long at least three to four years.
We would like to find some way to have the all the material requirements ending up in one basket instead of two baskets. That still be able to deliver at least in system point of view from two different baskets.
We need to do analysis on one physical stock serving plant into two different system plants that could be done either by material master data or as i understood that could be from PS side.
can any one please tell me how we can maintian this setup in the system.
Please provide your valuable inputs.
Brgds,
RK
Note : Duplicate post locked this thread
Edited by: Jeyakanthan A on Jun 3, 2011 2:29 PM

RK,
Sorry, the creation of such an end-to-end solution is outside the scope of an online forum. Most consulting companies would send a multi-disciplinary team to perform this task, and would take several weeks to research your requirements, and come up with a prototype.
Sales order availability checking is described in SAP online help
http://help.sap.com/saphelp_erp60_sp/helpdata/en/93/744b51546011d1a7020000e829fd11/frameset.htm
I will say this. If your goal is to have two plants, with two company codes, and you wish to only procure or produce in one of the plants, then generally I would recommend using Special Procurement via Stock Transport Order (in standard SAP, Special Procurement 40). This based on a very small knowledge of your requirements. I have already cited the Sap online help for special procurement.
SAP online help for Warehouse management is at
http://help.sap.com/saphelp_erp60_sp/helpdata/en/c6/f8386f4afa11d182b90000e829fbfe/frameset.htm
As you begin to read the required topics, I am certain you will realize that this task is beyond the capability of an untrained person. I again suggest that you search for professional consulting services to assist you in this project. It will be money well spent.
I am now closing my responses to this thread. Good luck in your project!
Best Regards,
DB49

How to add a new plant from a different R3 into the existing new GL design

Hi Experts,
We have a scenario where we have a BI system already functional and the the FI reports like balance sheet is already available on the Portal.
This flow is based on standard business content for new GL concept
Now a new plant has been acquired and that plant already has R/3 and it's own G/L accounts.
Now we have to build 2 reports:
1 - The balance sheet for the new plant.
2 - Consolidated balance sheet for the complete organization including the new plant G/.L accounts.
DS: Leading Ledger Balances (0FI_GL_10)
0FI_GL_10 --> 0FIGL_O10 --> 0FIGL_C10 (for Totals)- 0FIGL_V10
0FI_GL_10 --> 0FIGL_R10 (Remote cube) --> 0FIGL_V11
How best can we merge this new plant?

Hi,
SEM-BCS or BI-BPC NW 7.0N is meant for similar kind of requirements. You'll probably need to get a functional guy involved for mapping the GL accounts from the new company to your existing one and have journal entries for inter-company transactions. After doing the same you can then consolidate both the data and have a common output.
search about BPC or BCS and you'll find out more. If you still need to do it in existing BI setup then get someone from FI and set the mappings of GL Accounts from both set the business rules and create a new cube to load the consolidated data.
Hope this helps
Regards
Raj

Creating a new plant and its effects/changes required in FI/CO

Hi Experts,
My client is going to create a new plant in SAP so I would like to know as to what effects does it have in FI/CO.
New plant is proposed to use functions FI, CO, SD, MM-WM and QM
I am aware that it needs to be assigned to company code and certain account determination may change depending on the way transactions take place in new plant.
Other than above, I would like to know if there are any specific points on which I need to concentrate and take care to ensure a smooth flow in FI/CO and no break up of existing system.
Thanks,
GAN

HI,
Below points you have to look.
1.Assigning new plant to company code and then assignment of purchasing organization to plant.
2.Vital steps:-Need to active your valuation area(new plant) in OMWD t.code with valuation grouping code.
3.Maintain MRP Controller/Controllers
4.Assign sales organization, distribution channel & new plant
5.Active quantity & value updation for new plant for all material types
6.Use LSMW or BDC with MMZ1 t.code for material ( old material or used material) uploading to new plant.
7.All info record need to be created with LSMW
8.Creation of any valuation types & MRP data
9.For new plant Excise Reg. number need to be assigned in Maintaining Plant Settings(
SPRO ->> Logistics general ->> tax on Goods Movements->>India ->>Basic setting ->> Maintain Plant Settings)

Creation of a new plant

Hi Gurus,
While creating a new plant in real time, is advisable to copy a standard plant or define a new plant ? Please give reasons.
When a plant is copied what are the various parameters that are copied to the target plant ?
Thanks & regards,
Surender

Surender,
SAP recommends creation of plant by copying. Generally when a new plant is created it should be copied from any of the existing plant which functions similar to the new plant.
The reason for this is when creating we may miss to update all the required configuration and all the configuration tables with links would not get updated. This also reduces time of setting plant as you need to just change/add configuration where ever required in the new plant.
But if you are a fresher trying to test in your test system... create it in create method so that you will understand in the hardway as what all needs to be configured, it will be a good learning which you will not forget. Please dont try this when you are working with a client system as this make give you lot of trouble and need lot time to resolve issues.
Regards,
Prasobh
Regards,
Prasobh

Extending the existing functional locations to a new plant?

Hi Sapiens,
The following is my concern:
Q1) I have a set of functional locations(roughly around 5000 records) assigned to say Plant A.
I would like to extend these existing functional locations to Plant B. I am not permitted to do this using LSMW. I should execute this operation in one shot.
How to accomplish this?
Q2) After attaching all the functional locations to Plant B, i should replace the first 4 characters of the functional location structure with the Plant Code itself. Again not through an lsmw. How to accomplish this in one shot?
Please let me know the procedure of doing it with some guidelines.
Thanks in Advance,
Vijaya

Hi
1. You can extentd to the other plant with SCAT ,BDC etc
2. But You can not replace the first four letters from the FL with the New plant code.Remember this is a master data
Regardas
Jignesh

Excise tab in not appearing in GR (new plant configured)

Hi Experts,
Excise tab is not appearing while GR posting.
I have configured a new plant in Sandbox server for testing purpose. Have done all required settings as under:
- New Plant configured
- Complete Excise related configuration done in Logistics General-> Tax on Goods Movement
- PR and PO created successfully. PO showing correct excise duty, cess, hcess, CST component etc.
- Material and vendor excise details maintained properly in J1ID
I guess I have missed excise related config somewhere in SPRO
please help !

Hi,
#Did you have Separate Excise Registration Number for new plant! check & define in following path:
SPRO ->> Logistics general ->> tax on Goods Movements->>India ->>Basic setting ->> Maintain Excise Registrations
##For new plant, Excise Reg. number need to be assigned to new Plant , check Excise Reg. number assigned to new plant
SPRO ->> Logistics general ->> tax on Goods Movements->>India ->>Basic setting ->> Maintain Plant Settings)
###Check Excise Group created & assigned to new plant in following path:
SPRO ->> Logistics general ->> tax on Goods Movements->>India ->>Basic setting ->> Maintain Excise Groups)
For above setting also select check box of EI Capture and select check box of Post EI in MIGO
Regards,
Biju K

Create/extend materials for new plant with new profit centers

Hi.
We have created a new plant and want to create/extend the materials from an existing plant to the new plant (with new profit center). Can this be done via MM17?
Regards,
Kjettern

Hi Kjettern,
To extend the existing material to a new Plant/Profit centre, pls follow the following steps: -
1. Copy down the material number (i.e XYZ) you want to extend.
2. Go to t-code MM01.
3. Enter the material number (i.e. XYZ) you copied from (1) into the Material field and hit ENTER.
4. You will get an information on the bottom that "the material type XXX and the industry sector YYY has been copied from master record".
5. Pls note that Basic Data 1 & 2 is not changeable as the same set of material data will be used when a material is extended.
6. Hit ENTER again. To change other details other than Basic Data 1 & 2, select the views that you want.
7. You will be prompted to enter a Plant. Here you must enter the new Plant that you want to extend the material to and hit ENTER.
8. You will get a confirmation stating that the material already existed and will be extended (to the desired Plant u entered in (7)).
9. Ensure that all the data in all the important tabs are maintained, for the right Storage Location, Warehouse Num, Moving Average Price, Standard Price etc. before proceed further.
10. Hit Save. You will get a msg that "Material XYZ created".
Now you are able to use this material number in the new Plant you created.
Hope this helps.
Rgds.

Update for MIC - Qn / Ql for new plant

Dear Experts,
I need one clarification.
we have created one new plant in quality inspection side, till not created any code group and selected set
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But already having the code group and selected set for the existing plant.
It is possible for use the existing plant code group and selected set in new plant.
or
It will be created in new code group and selected set in new plant.
What is the way for update in single item and mas update procedure.
through any t.code or LSMW?
I am waiting for yours valuable feedback.
Thanks with best regards,
N.Umapathy

Hi,
these all variants which are not transportable...you can directly do test in quality and production...
Kuber

UD Issue in new plant - Urgent

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I have created a new plant, business area and sales organization 5500. I am executing a test run. while performing a Usage decision in qa32, when i click to select the UD code, system says that :
Selected set code does not exist, or data entered is incomplete
Message no. QV 121
Diagnosis
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Procedure
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What does this mean? Should I need to do any changes in SPRO ? If yes then where?
Please respond,
Regards,
Aisha Ishrat

It should be maintained in QS51.

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Dear All,
I have to create a new plant by copying existing one, I want all the configuration that exists for existing plant in new plant.
My query is by copying plant only all the configuration for new plant will get configured. Such as account determination etc or i have to configure it manually.
Thanks
Nitesh

Hi
no for account determination
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Regards
Kailas

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