Partial Conformation for Repetative Manufacturing

Hi,
Business senario is like this, in Repetative Manufaturing wants to Parial conforatmion of plnd orders, by month ending only came to know the actual consumptions .
Regards
E.Rambabu

Hi,
As per my knowledge , there is no provision of Partial Confirmation in case of REM which is in case of Discrete Mfg.However you can use Reporting Point Backflush ( RP Backflush) in REM
Using the reporting point backflush:
1You can withdraw the components close to the operation for which they are required which is very useful when working with longer lead times.
2You can calculate the number of incomplete products (work in process).
3You can post scrap quantities directly at the appropriate operation.
4You can carry out a reporting point backflush at every operation defined as a milestone in the routing. In the repetitive manufacturing profile, you can also decide whether you want to make the reporting point backflush mandatory or optional.
The reporting point backflush is carried out in the same way as the milestone confirmation in Discrete Manufacturing.
Hope this helps.
Regards,
Tejas

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Error at partial conformation in cor6

1)
I have error in the partial conformation of the process order that " No unit of measure group is assigned to EDC and HZ61"
pls give me solution of this problem.
2)
I have secound error in mm02/mm03 in same material (EDC)
When I go to MRP1/2 with plant & s.lock , i get one warning message like " No storage-location-specific data exists "
When i don't fill s.lock & enter with only plant , I don't get this messege.

Hi
For the 1st error you go ahead with the solution updated by othe ruser.
For the second error it seems you have not maintained the storage location for the material.
To overcome this follow like this:
Goto Tcode :MMSC.
by inputing the material code in the 1st screen click extendable storage locations . In the next screen you input the storage location you want to matain this material ( which should be available in that plant in which you have maintained the material).
Hope it solves your problem.
Regards
YMREDDY

Rework in Repetative Manufacturing

Good morning all,
Can anyone tell me or point me in the right direction, can we and how do we manage rework loops and rejects in the repetative manufacturing model?
Thanks in advance

Hello,
If you are working with 4.7 then Rework is possible in MFBF screen also.
If you declare some qty as rework , it will appear in FCOST screen.
While booking in mfbf you have to specify the version.
From FCOST you can book it as scrap OR good.
Here also you need to specify the version.
When you book rework , system will generate an entry in the background for RO
document.If you given back this rework to production area then again RI document will be ganarated in the system.
These documents can be seen in FCODOC.
We are extensively using REM in our plant.
Reward points if helpful
Regards,
Mona tiwari

Repetative Manufacturing questions

Good day to everyone :o)
I have a question regarding Orders in Repetative manufacturing: -
The scheduling is done with planned orders if I am correct and the planning table (MF50) is normally used.
Is there a special order we can use for the shop floor control? that would be like a Producion/ Process Order?
I need to print out a BOM and Routing but whilst still using Repetative Manufacturing (I am sure I have seen like a "Work Order or something"
If any one could help me with this it would be much appreciated.
Kind regards

Hi,
With Repetitive planned orders we cannot have standard shop floor papers printed like discrete orders. Generaly repetitive orders do not have strict order quanitity control as it is available in Production orders. Routings generally do not vary for any repetitive order.
You can however print the following:
Production list: MF51
<b>If you want the task list (routing) to be printed along with the BoM use std transaction: CA51. Choose Display comp assignment</b>
Hope above is useful, if so reward points.
Regards
Ram
Message was edited by:
Ramanujan Chitrakootam

Repetative manufacturing vs discrete manufacturing?

hi
what is the difference between repetative manufacturing and discrete manufacturing
regards
sanjay kumar nanda

Basic difference is in REM, a same product will be manufactured for a long period of time...
In discrete,the products will vary frequently....
REM:prodcut dont change frequently
components are staged at lines periodically
Backflushing
COst control is period based
Discrete:Product chane freq
COmponents are issued with ref to order
COnfirmation
COst control is order based,
hope this helps...
karthick

Capcity planning in Repetative Manufacturing

HI , Gurs can any body tell me how can I map this scenario in the Repetative Manufacturing
We have different product category which require different type of embossing on Tissue
Paper based on the product characteristics, so we have different Embosser Rolls which can be used on the multiple Production lines.
Kitchen towel
Name of Embosser      No of Embosser      Line      Priority to line     Product Group
KC Fan      1     LC30-LC31     LC-31     KC-Fista, Towel kc
CCD     1     LC30-LC31     LC-30     Lide
WC     1     LC30-LC31     LC-31     Morrison kT,coop KT
Bath Tissue
Name of Embosser      No of Embosser      Line      Priority of line     Product Group
Kc leman      1     Lc25, lc21     Lc-25     Nordic KC
Kc Quilts     1     Lc23     L23     Andres quilts kc
LPC leman      2     Lc21-lc25     L21     Lide, Norma golds carford
LPC quilts      1     Lc23     L23     Morrion quilts,coop quilts
Scheduling of line LC-25 and LC 21 using Embosser KC Laman and LPC Laman
1)     Embosser KC leman can be used in the Two Production line Line LC 25, LC21 but LC 25 is the preferred line for Nordic KC product so if capacity is not available on LC 25 then it can be scheduled on the LC -21 .
2)     Embosser LPC leman can be used on the two Production line LC-21, LC25 but LC -21 is the Preferred line for the Lide, Norma gold car ford Product .
3)     One Embosser LPC Leman and Two KC leman can be used in the combination on the both Production line in such A that one only one change over is possible in one Production line in one month and when ever change over is happening 24 hours gap between should be on the line.
4)     Maximum possible combination which can be used for scheduling of Planned order will be six, because three Embosser is being used in the two production line.
Scheduling of line LC-23 using Embosser KC Quilts and LPC   quilts.
5)     Embosser KC quilts can be used in the one Production Line LC 23 for scheduling the Plnned order .
6)     Embosser LPC quilts can also be used on the Production line LC-23 for scheduling Planned order .
7)     One Embosser LPC quilts and one Emboser KC quilts can be used in the combination on the Production line in such a that one only one change over is possible in one Production line in one month and when ever change over is happening 24 hours gap between should be on the line.
Scheduling of line LC-31 and LC -30 using Embosser KC Fan and CCD, WC.
8)     Embosser KC Fan can be used in the Two Production line Line LC 31, LC30 but LC 31 is the preferred line for KC Fiesta product so if capacity is not available on LC 31 then it can be scheduled on the LC -30 .
9)     Embosser CCD can be used on the two Production line LC-30, LC31 but LC -30 is the preferred line for the Lide. .
10)     Embosser WC can be used on the two Production line LC-30, LC31 but LC -31 is the Preferred line for the Lide
11)     One Embosser LPC Leman and Two KC leman can be used in the combination on the both Production line in such A that one only one change over is possible in one Production line in one month and when ever change over is happening 24 hours gap between should be on the line.
12)     Maximum possible combination which can be used for scheduling of Planned order will be nine, because three Embosser is being used in the three production line.

Dear,
Please note that REM with minimum requirement can be used.
You can define production version for each production line and preferred production line will have the the first PV.
You can perfom the capacity planning in MF50 depending on the production line load.
please come back if you need more help

Maping of material in repetative manufacturing

Dear Guru
Plz suggest how to map the material in repetative manufacturing
scenario:
input material : A, B AND C
Output material: x y and z
how to map in backflush(mfbf) . In one shot we want to enter the input and output material . We have to enter actual consumption of input and output material

Dear Ank,
In the confirmation screen MFBF you can confirm at a time only for a single material and for this product the corresponding
components can be posted which will be carried out for 131 & 261 movement for GR & GI respectively.
It's not possible to make GR for more than one product at time,but however using MF42N it's possible to carryout collective
backflush for a set of products based on the input given.
now check with this and revert back with your queries.
Regards
Mangalraj.S

Difference between repetative manufacturing and discreate manufacturing

Hi,
Guru's
What is the difference between repetative manufacturing and discreate manufacturing in product costing.

Dear Manish,
Repetitive Manufacturing
In repetitive manufacturing, master plans are typically created on a period and quantity basis (reduction in individual lot and
order-specific processing). A quantity of one product is manufactured over a certain period. The product is processed in a constant flow and interim products are generally not stocked. In repetitive manufacturing, you usually find that the effort required for production control is significantly less than is required for single lot and order-based production control and the recording of actual data is kept simpler. Repetitive manufacturing can be used for various industries, such as the
consumer packaged goods industry, the electronic industry, packaging industry, for example.
You can use Repetitive Manufacturing purely for make-to-stock production, or in a sales order-oriented environment, such as found in the automotive industry.
Discrete Manufacturing
Discrete manufacturing is characterized by requirements that occur on an irregular basis and a workshop-oriented process.
The Discrete Manufacturing scenario can be used in different variants, production by lot size, make-to-order production and assembly processing. The variants differ mainly in the type of planning conducted before-hand and in the relation to the sales order. Production by lot size is identified by the grouping of requirements into lots during requirements planning, and by planning with existing basic data. Production by lot size is independent of a particular sales order. Make-to-order production describes the production of a material with reference to a particular sales order. The manufactured quantities are managed, in terms of stock, directly for the individual sales order. They cannot be exchanged with the stock of other sales orders. Starting from the sales order, single-item planning can be allowed as far down the bill of material (BOM) structure as you like. Assemblies and
components can also be procured for the sales order that generates the requirements, and managed in stock for this sales order. If the product is a configurable product, the system chooses a variant for the customer based on the characteristics that he or she selects. A sales order BOM can then be generated for the sales order. This BOM is used to produce the product.
Assembly processing is a form of make-to-order production, in which the production order (assembly order) is created together with the sales order. In assembly processing the components for the product have, in general, already been produced. They only need to be assembled. The advantage of assembly processing is that an availability check is carried out for the components when you create the sales order. This increases the reliability with which dates can be confirmed
considerably. Changes to the sales order are automatically also made in the production order and vice-versa.
And also you can follow the below link to know more about REPITITIVE MANUFACTURING its a pdf document from help.sap.com
http://help.sap.com/printdocu/core/print46c/en/data/pdf/PPREM/PPREM.pdf
One More Example
Repetive is usually a continuos flow, good example is making 5000 tv dinners you know how long it takes to make qty1 very little defects or fall out and you always have everything on hand to start the run, you may also make the same run 2-3 times per month so a cost collector is ok all cost go to top level.
Discreet, You do have falls out reworks and move into production missing materials, long lead time its essential to know what and where it is at in production, cost may vary a little but each production order will be costed independantly for review.
Best Regards
Mir
Edited by: mirosmank on Dec 28, 2010 11:25 AM
Edited by: mirosmank on Dec 28, 2010 11:28 AM

Difference between PP(discrete ) and PP-PI and repetative manufacturing

Dear all
1) What is the difference between PP(discrete ) , PP-PI and repetative manufacturing ?
2) In terms of SAP implementating how to choose out of these ?
3)What is the difference in terms of SAP for all three?
regards ,
Vishwas.K
Edited by: vishwas.k on Oct 9, 2010 3:31 PM

Dear
There are lot good threads and wiki abailable for this generic topic .
These are diffrences between REM/Discreate/ and Process manufacturing.
REM:
Production is based on the planned orders.
Planning and manufacturing is based on period wise.
Normally single products being manufactured for a longer period of time.
Normally production are carried out on a single production line (repetitively).
Product costing and settlement is done through product cost collector.
Planned orders are known as Run schedule quantities. Means quantity which is being manufactured in a certain period.
Planned orders are sufficient to carry out production at shop floor area.
Master data includes production version, product cost collector and rate routing.
Materials will be issued anonymously to production lines means without reference to planned orders.
Discreate:
Production based on the production orders
Planning and manufacturing depends on production orders.
Products changed frequently.
Production is carried out on different production lines (scattered- discrete).
Product costing and settlement is done through production orders.
Planned orders are stock type later converted into production orders.
Production orders are required.
Production version and product cost collector are not mandatory.
Materials will be issued always with reference to production orders.
Master Data includes Routings and BOMs.
PROCESS:
1) Batch Oriented process manufacturing.
2) Process order based manufacturing.you copy the process described in a master recipe and adjust it to the actual production run.
3) It is primarily designed for the chemical, pharmaceutical, food and beverage industries as well as the batch-oriented electronics industry.
4)The integrated planning of production, waste disposal, and transport activities within a plant.
5) Master Data includes Master Recipes and resources.
6) Process Management:In this area, you coordinate the communication between PP-PI and process control during the execution of a process order.
Best will be refer SAP help material .Appereciate if you carry out forum searh on the same .
Regards
JH

How to do the Partial delivery for configurable material ?

Hi All,
I am creating a sales order for a configurable material and is trying to do the partial delivery for the same. But, after the outbound delivery the status of the sales order is shown as completed although I have done the partial delivery.
Here are the steps I followed.
1. material I used here is a configurable material.
Main settings.
a. In Basic Data tab, marked as configurable
b. Procurement type='E' in MRP 2 tab
c. Strategy group as 82 in MRP 3 view.
2. I created a sales order for quantity 10
3. Created a production order followed by goods Movement thereby increasing the stock.
4. Did the outbound delivery for quantity 5.
Now if I checked for the status of the sales order using VA02, the status for the line item as well as for the sales order was "Completed" although I had done partial delivery.
I have checked for setting in Customer master record, item category in VOV7. Everything seems to be fine.
I checked for all the information in the FORUM without any help.
Can you please help me?
Kind Regards,
Anupama

Hi,
For Info, I am creating a sales order for Item category TAC.
1. In my case, after completing the partial delivery, in the document flow for Order, the status is shown as completed.
2. In status overview for this item, delivery status indicator is set as 'Fully delivered'.
I did check in the customer master record and the field
Partial delivery per item is set to Blank( Partial delivery allowed)
3. I did run the report RIBELF20 and I am getting this error for all the sales order I created for partial delivery for configurable material.
For Normal item, the status is showing properly.
Is there any other settings I have to check?
I needed this to be working. Please help

Best practice for implementing Manufacturing Cost Planning ( MCP)

is there any best practice for implementing Manufacturing Cost Planning ( MCP) using BI-IP?

Hi:
Both options are viable. If you reverse posting in FB50 then FI GL account postings will also be reversed and along with cost center postings. Hence here advantage is that cost center reversal will be with referenced to the original document with which wrong posting were made. Disadvantage here is that you will to post the entry again in FB50 . In KB11N you will simply transfer cost center amount from wrong to new one that should be in place of it but here you will have no reference . I personally think reversing posting through FB50 is viable options , reverse postings can be seen in KSB1 as well against that cost center.
Regards

Partial payment for Vendor down payment request

Hi Gurus
How to do partial payment for vendor down payment request using F-48
If i enter partial amount next time same request is not appearing in the list.
Pls guide me. Reply will be appreciated with full points
Thanks in advacne
Sneha

Hi Ravi
Thanks for info
My doubt is MM is creting Down payment request using F-47 For ex Rs100000
for this request using F-48 i want to pay partialally means for Rs50000
Balance i want to pay it later, How this can be done.
Pls guide me
Rgds
Sneha

Add custom field for Item Manufacturer logo?

Hi All,
I would like to add a custom field to hold manufacturers logo file names.
I want to be able to print out Item Price lists by Brand (manufacturer) that display the manufacturers logo at the top of the page. The Price List includes the Item code and description along with List Price and Dealer Cost Price.
I have prepared a user query with two variables (Manufacturer and Price List) that returns the correct data. I have also prepared a PLD layout that formats the document as expected.....all except for the manufacturer logo.
Here is the query for the Brand Specific Dealer Price List:
SELECT T0.[ItemCode], T0.[ItemName], (SELECT price from ITM1 where ItemCode=t0.ItemCode and PriceList=6)
As 'RRP Inc GST', T2.[Price] As 'Dealer Cost Ex GST', T4.[ItmsGrpNam] FROM OITM T0 INNER JOIN OMRC T1 ON
T0.FirmCode = T1.FirmCode INNER JOIN ITM1 T2 ON T0.ItemCode = T2.ItemCode INNER JOIN OPLN T3 ON
T2.PriceList = T3.ListNum INNER JOIN OITB T4 ON T0.ItmsGrpCod = T4.ItmsGrpCod WHERE T1.[FirmName] = [%0]
And T3.[ListName] = [%1]
I hope to be able to add a logo field to the OMRC table (I assume?), and then be able to return that on the PLD layout.
This would be a perfect result for my requirement as we could print or email formated Brand (manufacturer) specific dealer price lists (with variable price list pricing) on demand.
Any help would be most appreciated.
Best regards,
John

Hi Gordon,
SAP B1 2007 A (8.00.234) SP:01 PL:10
No, I have yet to add the UDF as I am unsure how to do so. I attempted to do this via "User-Defined Fields - Management", but cannot find the OMRC table in the list of available categories to add field data to.
Best regards,
John

REM process flow for food manufacturing.

Hallo,
I want to know what is the process flow in SAP REM for food manufacturing compony?
Thx
Nikam.D.A

Dear Dev,
Check these links for the REM flow along with the T Codes,
Repetitive Manufacturing
REM Cycle..........
Regards
Mangalraj.S

In Process Inspection for Repetitive Manufacturing

Hi All,
I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
Regards,
Bilal

Hi,
Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
Please define that and try to run the transaction MFPR.
It should solve your problem
Regards,
Sumit Gupta

Partial Conformation for Repetative Manufacturing

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