Production lines in REM

For planning in REM we use MF50 with the selection of a production line.
We have a material X and a material Z. Material X is a component of Z.
The rate routing for X has the WC (operations) A and B. The rate
routing for Z has the WC (operations) B and C. The WC B is shared.
What is the correct assignment for the planning line with LDB1? Is it
better for the planning results to have one line with WC A, B and C
assigned? Or is it better to have two seperate lines with A and B, B
and C?
Thanks for your answer.

Thanks for all your replies. But my question has been not answered.
I created a WC with category 007. In line design (LDB1) I asigned to this WC (007) the WC (001) used in the rate routings. If I assigned more than one WC to the line the takt rate of the line is increasing.
My question is now how I have to assign correct the WC (001) to the line?
The line consists of WC A, B and C.
The semifinished good X is produced on WC A and B. The finished good Z is produced on WC B and C.
Need I now one Line with A + B + C for both materials?
Or should I create a Line 1 with A + B for the SFG X, and Line 2 with B + C for the FG Z?

Similar Messages

Error while giving the production line in repetitive mfg

Hello friends,
   When i am maintaining the production version in material master for repetitive mfg, and in production line when i am giving the workcenter which is in operation of rate routing, system giving me the error message that "REP01(which is my workcenter) is not maintained in plan (planning type = plant = smp1)".Message no. is CFVO90.
      Though i have got the solution of this message, but i am not able to understand the solution.
      Actually while creating the production version in material master, for task list data i was only maintaining the task list type, Group Number and Group counter for Rate Based only as Rate Routing.And when i would give the workcenter which is in operation of rate routing then system would give me the error.
       Later on when i maintained the Task list type, Group Number and Group counter for Detailed scheduling, Rate Routing, and Rough cut scheduling and than maintained the workcenter in production line,system didn't give the error.
      My question is as we are doing the repetitive mfg, and as we have maintained the rate routing, so why it so that in Detailed scheduling and rough cut scheduling also we have to maintain the Task list type, Group Number and Group counter.
     Plz guide.

Hello pravin,
Thanks for the reply.
Actually if i give the details of Task list type, Group, Group counter for Rate based scheduling only in production version and if i maintain the workcenter which i have given in the operation of Rate Rounting in production line then system is throwing the error mentioned above.
    Unless and until i mention the details of Rate Routing for all i.e. Detailed scheduling, Rough cut scheduling and Rate based scheduling, system is not allowing me to save the production version.
       As per your answer, even i am confused that as i have ticked the repetitive mfg in mrp 4 view and as i have given REM profile, so system should not give me the error when i only maintain the rate routing data in Rate based scheduling in production version.
      Is there any other way to solve this error.If not than whats the logic behind it.
           I hope u have understood my query.

Sending material back to production line

Hi all,
Can I send a material back to production line once the GR is done after production,UD is taken(inspection type 04 active) and the material is now in unrestricted stock.

Sherya,
I hope you are working on REM process of SAP -PP, in transaction MFBF you can click the "Neutral Reversal", now the quantity field would be with negative quantity, enter the required reversal quantity and then perform the backflush.
Once the above is done, you can again perform Backflush using MFBF for the new Serial number.
If you are'nt working on REM, then you can use transaction MB31 movement type 102 for reversing.
You cannot reverse the Backflush document or Material document using MBST, since QM is active and UD is over, but certainly you would be allowed on the above process suggested by me.
Regards,
Prasobh

Wrong selection of Production line in MFBF.

Hi PP Gurus,
We are having one SFG say 'X' containing three production version say 001,002, and 003 for production line PL-1000, PL-2000, and PL3000 with same Receiving storage location. We are usingh standard REM profile 0002-Final backflush w. activities with all other PP master data correctly.
While doing backflush for production version 001 system is giving right Production line i.e. PL-1000 for posting activities. But we are trying for the same for Production version 002 or 003 system is though populating/exploding proper/right BOm as per production version but it is giving production line 'PL-1000' for these versi

Dear Arbaba,
Check with this & let me know where you are struck up.
1.Material X(FERT) initially with BOM Alt1 & Rate routing 1 or say (prod.Line 1) I create a Production
version >product Cost Collector>Pre.Cost Estimate-->Data saved.
Now say in REM profile 0001---> 0001 - GI backflush at GR Posting & for cost Accounting the radio button
for Backflush using standard cost estimate for the material.Now let's assume initially this REM profile is
assigned in the material master.
2.I'm creating a different Rate routing and assigning Prod.Line2 for this.--->second production version --->
product Cost Collector>pre.Cost Estimate->Data Saved.
3.Now create a new REM profile say 0004 - with GI backflush at GR Posting & for cost accounting select
the radio button Using Data from Preliminary Costing for Product Cost Collector.
4.Now assign this new REM profile in the material Master say 0004 and after that check in MFBF,select
the respective production version and check whether you are getting the proper result.
5.A material can have only one standard cost estimate made out of a BOM & routing combination.So it
has happened through your production version 1(where prod.Line1 is assigned).Now suppose if you want to
doa production booking using prod.version2 whose manufacturing cost will differ from prod version1,so
that's the reason I'm asking you to change the REM profile which will to take the cost from Pre.Costing
from the Product Cost collector.(As per the new REM profile will to do the production confirmation manually
selecting the prod.version).
Check & revert back.
Regards
Mangalraj.S

Different Hourly Rates in A Production Line - Line Scheduling- Flow Manufacturing

Hi All,
We have some requirements for our client in using Line Scheduling and Flow Sequencing. As we know, we can set up hourly rates either minimum or maximum in each production line. However, our client has different variant products that assembled and scheduled within one production line, and they have different hourly rate in every single product. Let's say if they have product a and product b that manufactured in one production line, they have two different hourly rates as well. How to recognize different hourly rates within one production line? and how to set up production lines so it can make scheduling and consider daily production rate for different kind of products?
Anyone ever experience in implementing Flow Manufacturing?
Thank you
Regards,
Wijana

Dear SAP CONS,
In my understanding this production line concept is generally used in a repetitive manufacturing scenario which can be further
used for line balancing.Moreover if production rate is available for a line,then creating the work center under category0007 is
suggested,which is more suitable for REM scenario.
In your case the work center's can be created as individual work center using category 0001 and assign the setup formula
containing the parameter only for setup which is not a dependent on order quantity )and suitable formula for processing.
So maintain the setup time as 1 hour in the routing and this will be applicable for the whole order quantity.
Check and revert whether this works out.
Regards
S Mangalraj

How about some more samsung products in the auctions ? I really don't want to bid on those crappy ipads. How about a better mix of product lines or at least some of your "new" digital coupons geared towards Samsung products????

How about some more Samsung products in the auctions ? I really don't want to bid on those crappy ipads.
How about a better mix of product lines or at least some of your "new" digital coupons geared towards Samsung products????

How about some more Samsung products in the auctions ? I really don't want to bid on those crappy ipads.
How about a better mix of product lines or at least some of your "new" digital coupons geared towards Samsung products????

Production Order in REM

Experts,
I found that even if the material (Fert) is having REM scenario set up, it is possible to create production orders for the same material.
One of the material is having MTS REM scenario for which production is driven by planned Orders(run schd). Periodic settlement is done.
By mistake production Order was created for the same material.Goods receipt/issue is also done for this production Order.
How to restrict the system for not allowing to create the Production Order for REM scenario?
Thanks.
Suresh

Please note that Routing is required to create a Production order as the std setting in production ordere dependent parameter-OPL8.
Any way my sugestion is please delete the production order types if you are not using production order types.
In case if you are using production order for other materials then
goto OMS4
create a status - XX , with production PO header message = E,
Assign this status in baisc data1 of the material - X material status (for which system should not create a Production order)
You will get following message
In-house production is not intended for material XXX status cannnot produce with descreet manufactreing
Message no. CO 050
best of luck

INVENTORY by Product Line

Hi All,
do we have any report for Review reporting by Profit Center (COGS & Inventory by Product Line)
I know I asked this question previously, and friends said I can use FAGLB03 or FS10N , using Profit center as the sort criteria, BUT I need to see inventory by Profit center i mean to say QTY, and actula valuated price at the level of Product line, NOT the inventory G/L account .
as the business users says we have field in Material maser for Profit center why can't we see the inventory by Profit center.
Thank you ,
Paarthu

so you mean to say,
mixing MBEW and MARC tables with MB5L
will give the material-qty-valuated stock-Profit center
Is that what you are trying to say ?
I tried MBEW and MARC downloaded to excel,is that the right way to do ?
or do we need to run a query in SQ01 , by giving all 2 tables and fieds?
let me know,
Paarthu

I have 4 sets of slides for 4 product lines. I want thave a slide that lists the 4 products, click on which one I wnat and have it go to that set of slides. Is this possible?

I have 4 sets of slides for 4 product lines. I want thave a slide that lists the 4 products, click on which one I wnat and have it go to that set of slides. Is this possible?

Yes, use hyperlinks.

Return vendor rejection from production line

Hi,
Guru,
How to return vendor rejection from production line and it should be vendor wise.
regards,
rakesh patel

Hi..
To achieve this requirement there are some developments are required.
e.g.:- One different movement type should be there for handling vendor rejection from production line to transit store.
One different transit store should be there for handling the rejections.
And you must know that particular material has come from which vendor e.g. 10nos are from xyz vendor and 7 nos from abc vendor.
Now you can do the transfer posting thru MIGO from production line to transit store. and can select supplier from partner tab.
Different movement type and storage location would be very helpful for reporting part. And maintain discipline.
Regards
Vivek.

Change over time on production line.

Hi Experts,
We have a scenario where we need to schedule the orders also considering the changeover times on a production line from one product to another. Suppose I am producing product A on the line and my next product is B, say the change over time is 10 mins. But suppose if I am changing from product C to product B, then the changeover time is 15 mins. Similarly it is different from one product to other based on what will be produced on the line next.
Like,
A---->B is 10mins
C----->B is 15 mins
D----->C is 30 mins and so on.
A big matrix exists for the same.
Is there any way that I will be able to handle this in standard SAP? Ideas will be much appreciated.
Regards,
Sachin

Hi,
You need to maintain the Setup Group Key in the routing, and then in capacity levelling table you group orders by this key, and then there's a function to reduce/change setup time for each order and for the group.
Definition of Setup Group Key - transaction OP43
Definition of Setup Matrix - transaction OPDA. In here you define the "new" setup times that substitute the "old" setup times, and are setup group dependent.
In the routing opration detail in CA02 or CA01 choose the setup group key on the "general Data" part.
For the capacity levelling part, it is too complex to guide you here.
Regards,
Mario

Product Line Items In Opportunity Form

Hi All,
I have Product Lookup in Lead form and i Kept Price Lookup also on Lead Form so whenever select Product on Lead Form the Corresponding Default Price List is getting from Product and keeping on Lead Form. So from this Lead Form when i am Qualifying the Lead
then i am passing Product and Price List information to Opportunity Form by Using Mapping Functionality.
So what i need is i need to Load Product Line Item Automatically on Opportunity Form as i have already Selected the product on Lead Form.
Thank You for your quick response.
K V SambasivaRao

Hi,
This is a typical problem faced in alligning the text and the cause of it is window size.
In the table, please check that you have assigned the correct line type.
Also check the column width in the line type for the column in which the line item is getting displayed.
Also in the texts where you assing the line type, try adjusting the new cell and skip cell settings.
regards,
Gaurav

Product line

Hi all,
Can any one suggest me which table and field i have to check for product line ?
If any have softcopy regarding product line . please forward it to me.

Priya,
You may want to turn on the View > System information from the SAP Business One Menu bar and then where you see this field in Business One if you hover the cursor over the field, down in the bottom left of the Business One main window you will see the detail about this field. You may also want to search the SAP Business One SDK Help Center documentation.
HTH,
Eddy

Profitability by Product Line Report

I am new to SAP and don't have much of functional knowledge.
Can any one tell me what do you mean by WTV(Work Ticket Vaiance) in respect to Profitability by Product Line?
WTV : ____________??

so you mean to say,
mixing MBEW and MARC tables with MB5L
will give the material-qty-valuated stock-Profit center
Is that what you are trying to say ?
I tried MBEW and MARC downloaded to excel,is that the right way to do ?
or do we need to run a query in SQ01 , by giving all 2 tables and fieds?
let me know,
Paarthu

T codes for production reports in REM

Dear All,
What are the std. t code for production reports in REM like daily production report,monthly production reports,shift wise production,bom reports etc.
Thanx in advance
rg
Tushar

Hi Tushar,
Following are the standard reporting T-Codes REM
MCP9 - SFIS: Select Run Schedule
MCRM - Reporting Point Statistics: Selection
MCRP - Material Consumption Analysis: Repetitive Manufacturing
MCRK - Product Cost Analysis: Repetitive Manufacturing
MCP6 - Goods Receipt Analysis: Repetitive Manufacturing
MF26 - Display Reporting Point Quantity
MF51 - Print Production Schedule
MF52 - Display Master Production Schedule
MF57 - Coll. Display of Planning Screens
MF60 - Pull List 4.5
LAS3 - Display Sequence Schedule
If you won't find your requirement in these,you need to develop new one accordingly taking the technical consultants help.
Regards.

Production lines in REM

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