Rejected Qty Production Order

Suppose I have got a production order for 100 Nou2019s. I have maintained the rejection percentage as 2%. I have maintained 4 operations 10, 20, 30 and 40. While running MRP, planned order generated for 102 Nou2019s. After that I have released the production order. Now during confirmation of operation 10, 4 Nou2019s have rejected. So in this case, what will happen? Whether again new planned order will generate? If yes, then for what Qty (2 or 4)? Please explain in detail?

Hi ,
Rejection % u defined that is planned rejection( as per ur past exp.). and rejection happen during operation is unplanned .
It will not create any planned order.

Similar Messages

In Production Return & Rejected Qty Prod Order wise required

Hi Experts,
In Production, Parent Item to be produced 100. Two Child items are there for the parent Item.
Parent Item A- 100 Qty
Child Item A1- 100 Qty -- Issue method Back flush
Child ItemA2 -100 Qty -- issue method Manual
Child Item A2 Issued Manually. Production Completed........
In the receipt from Production
Parent Item A -90 Qty completed
Child Item A1- 8 Qty Returned (Good Raw Material Returned)
Child Item A2- 3 Qty Returned (Good Raw Material Returned)
Child Item A1 -2 Qty rejected (To be scraped)
Child Item A2 - 7 Qty rejected (To be scraped)
We would like to take query/Report......... Production Order Wise, Child Item Issued, Component Returned, Component Rejected.
Plz Guide Me,
Thanks and Regards,
Manikandan

Hi,
In SAP, for items defined as Back-flush, you cannot change the issue qty of Raw Material components. This will always correspond exactly to the qty of Finished Goods and the relation between the FG qty and the component qty in BOM. In you example, the RM Item A will be issued as 100 qty as the FG produced is 100 qty.
Or if you are recording 90 qty then RM Item A will be consumed automatically equal to 90 qty.
In SAP, the FG reject is prodcued only for numerical record and is recorded in the Receipt from Production screen. Total prodcued qty will be reject qty + completed qty.
The scrap of FG item is not possible as FG item. Fixed qty of Scrap can be defined in the BOM or the production order as a row with negative qty. This will be prodcued automatically based on the qty relationship between Scrap item and the FG item.
Say if in the Production Order for a FG of 100 qty, scrap is produced equal to 20 qty, then this srap item will be entered in the Production Order as a row of -20 qty. When production of X qty is recorded, scrap will be prodcued in the following ratio:
Scrap produced = X * (20/100)
Regards

Standard procedure of component Rejection in production Order

Dear All,
I want to know what is the exactly standard procedure for posting rejection of component in production order?
Some points to be noted !
1).Rejection quantity is not constant. For example, material A can be rejected with 5 EA quantity or 20 EA quantity. so not a static quantity in BOM should be referred.
2) For example, If m going to post rejection of semi finish material abc which exist in finished material BOM. Semi finish material abc contains another semi finish material in its bom. Then how rejection process should be catered in this scenario.
Waiting for your kind responce
Regards
Ahmed

Hi,
You can reject/scrap the semi finish material while it's operational confirmation e.g. by CO11N.
You can put the rejected quantity in scrap or if require to rework then put it into Rework field. See the fields in below screen snap of CO11N,
If your semi finish BOM include another semi finish then at any operational confirmation if is consumed then cost of it considered and ultimately the same is also rejected.
Regards,
Narresh

Reason ofr rejecting the production order

Dear Consultants,
When i am trying to release the production order the same is getting rejected. The following message i am getting.
"Release rejected (check log)
Message no. C2039".
When i check the log i found following two error messages.
1) Order type 8686 plant 8686: No checking rule maintained for operation
Message no. CO288
Diagnosis
To carry out a material availability check, the system needs a check rule. No check rule has been maintained for order type 8686 and plant 8686 for this business transaction (for ex. "order creation" or "order release").
Procedure
Maintain the checking group for the corresponding plant, order type and key (business transaction).
Key 1: control for automatic checking on
order creation or manual checking for orders that have not been released.
Key 2: control for automatic check on order release or manual check for
partially released or released orders.
2) Release of order not possible
Message no. CO118
Diagnosis
The order could not be released.
Please provide a solution to me. I need to release the production order.
Thanks in advance.
Anand.
Procedure
Check the entries in the release log.

Well, i m not a PP consultant but i guess thismessage ( CO288) is due to incorrect customizing.
Please check the data in OPJK for this ordertype/plant combination and enter a corect strategy
I guess anyway you should address this question to a logistic forum, this is for CO /FI/EC and
your issue ios clearly PP (so. logistic)
br, Guido

Rejected production order quantity (very urgent)

hi all
can somebody tell me how to chek the rejected qty for a production order
thanx

Hi,
CO14 - Display confirmation of prod. order
enter prod order number, display how many confirmed qty / scrap(rejected)
COOIS - Production Order Information System
CO03 - Display production order
CO26 - Order Information System
Regards,
Sankaran

Delevery(Sales invoice) against Production Order

Dear All
In COOIS report can we check the Sales according to Production order.
Within a month can we check the booked sales of that particular order. (Not 1 by 1)
It should be commulative.
Rgds
Pankaj Agarwal

Pankaj,
You cannot see these informations in one report
i.e. sales order qty/delivered qty/production order target qty/GR qty/WIP qty. input being sales order creation date.
You need to refer to sales order VA05 to get sales order for a perticular month.
take this sales orders ifrom this report(click on the column and CONTROL C)
goto COOIS
in the sales order field, click multiple selection icon click on the green button(import from text file)
you will get import from local file screen, you click on "upload from clip board" icon...you will get the sasles orders and then you can get the details of thoses production orders for the saales order in that month.

Production order and planned order qty should not consider in MRP

Dear All,
i do not want to consider the previous month production order qty and plenned order qty (Nothing but WIP qty) in the current momth MRP, but the stock has to consider in MRP.
Example,
Before MRP,
material : XYZ
Stock : 1000
Prod Qty : 500 for 02.04.2008
PIR Qty : 2000 for 02.05.2008
After MRP, the requirement should be as below said,
material : XYZ
Stock : 1000
Prod Qty : 500 for 02.04.2008
PIR Qty : 2000 for 02.05.2008
Pld OrdQty : 1000 for 02.05.2008
For the above requirement ,i have done settings in the availabilty check like , for include planned order and include production order are "DO NOT TAKE IN ACCOUNT".
Even then also the planned order qty is generating for the "500" only.
please give the solution for the above said requirement.
thanx in advance
Regards
Srinivas

hi
MRP will always consider the prod order qty while doing nert req calculation.One thing u can do is TECo the prod orders and un MRP then it wont consider prod order qty.
The Availability check will check whether the components r avalaible or not based on ur scope of check
Reward points if useful
Amit

Production Order Issue with Qty conflict

Hi Friends,
i have a issue with a production order fro which we built the product and the finished goods is moved to storage location, i have status set on my Production order as REL PRT CNF DLV PRC GMPS MACM SETC. My order was for 1unit,In the quantities window , total qty shows as 1 pc and delivered as nothing (blank). Its not active were physically i can change , so how do i add the deliverd qty field by 1.And what could be the issue? PLS help Points will be rewarded.

This Delivered field in CO02-Dates/Qtys tab will get updated automatically , when the order qty is delivered to stock.
We can not manually update that.
Have you checked whether the storage location stock has been increased ? In MMBE , you place the cursor on the stock qty and choose Environment - Production orders or Material Movements and check , whether a GR has been made against this order.
Regards,
Sheik

Available QTY is not shown in Production Order for SemiFinished Product?

Hi
In Production Order Available Qty value is not shown for SemiFinished product ( Stock is there), but it showing the Available for other rawmaterials in same Prdn. ordr..
The SemiFinished product is manufactured and its having lot of stocks ..while i am calling this SemiFinished product in other Production order the available qty is not shown.. so how come the end user comes to know that availlable..
Giri

Hi Jey
I will explain clearly so u can come what is hapening For Ex: Item ABC having child item A,B & C.
when calling the BOM of ABC in Prodn.order its showing the available of A, B & C... But after the production over for the Semifinished product it increases the stock.
When i am calling this Semifinished Product in other Produciton Order For Ex: Item AZ having Child item ABC & XYZ.
In this Scenerio it has to show the Available of item ABC whic is semifinished product its not showing,but in the same Production order it showing the available for Other item XYZ which is purchased one .. So this is the nature of SAP or i am doing any wrong....
Giri

To restrict Issue for production than planned qty in production order

Hi Experts,
In my scenario, the production staff will prepare production order and right click in production order document and select "Issue Components" option to Issue raw materials for production floor. After issuing the raw materials to production floor closes the "Issue for Production" document and now we have "Production Order" document open in screen. When he again select "Issue Components" option and issues the raw materials once again. Materials are issued once again wrongly. This happens since the production order document is not getting refresh after "Issue for Production" document is done.
Is there any way to restrict issue of raw materials than the planned qty.?
I have tried lot of ways to restrict this through SP. Please revert me an solution to this issue.
The procedure should trigger immediately when the "Issue Components" option is selected second time (If the raw materials are issued in full in first time itself). And it should allow only the qty which is to issued to production order qty (if they issue part issue to production order)
Thanks in advance
Raja.S

Hi Neetu,
Thanks for your quick response. I have tried this query. But it is not blocking the issue for production document even the raw materials are issued already for the production order.
I'll explain my work flow again. The Production staff will prepare production order and then release the same and update the production order after changing the status for "Release". Then he will right click the Mouse button and select "Issue Components" option and perform the Issue for Production process. He will issue the required raw material completely in one shot and add the Issue for Production document.
After adding the Issue for Production document he will close that document and now we will be in Production order document. Now our production order document will not get refreshed. Now the Production staff go for "Issue components" option, then it should not allow him to issue the components once again. But it is allowing him to issue components any number of times. there is no control.
If we browse the production order document to previous record and browse back to the same record then my Production order document get refreshed and now we can control the issue. But what should i do to control in the earlier case. Since they want to perfrom lot of production order, there is a chance to issue components for same production order more than one time before the production order document get refreshed.
Please provide me the SP to control this scenario.
Thanks in advance.
Raja.S

Production order produced qty not match delivered qty

Hello Guru,
We have problem in two of our Production order, we have produced qty for it 960 CAR for FG material 11205 in the PO, this can be seen 4 times confirmed partial for a series of yield qty of 240 CAR. in the PO confirmation overview. But when we check the documented goods movement 101 for FG 11205, it was only 180 CAR (each for the 4 partial confirmation was been issue) so the total delivered qty will be 720 CAR only. Why thus this happen, even we yield 240 CAR each on series of partial confirmation to the PO. The delivered was only 180 CAR? Please explain how this issue had happen. Where must be the reason behind this issue?
Due to our closing, we should correct the Quantity as soon as possible. Can we confirm the missing quantity to this PO? Will this correct the delivered amount and consumption? We need to understand the root cause to prevent wrong delivered quantities.
Thanks for the help and response.

ellen,
it seems that the base quantity , and conversion seems problem in this case.
please check the conversion unit for both routings UOM and opetration UOM, in realtion to base quantity.
why its different in the 2 work centres you compared?
Work centre A the then the quotient is 1/8 and
Work centre B the then the quotient is 1/6
and base values in both the cases are different.
and if i use to calculate out put in bith cases its showing different values then you put in your post ,
1584 x 1/8 = 198
1530x 1/6 = 255
just analyze one - one production order for both work centre A and B, whats teh base quantity of PO ?
whats the quantity you input for yield for operation 0010 in both case and what quantity is available for next operation 0020, it will give you some hint.
check out and revert back. hope it helps you/
Regards
Ritesh

Fetching open component qty against production order

Hi
The requirement is to fetch component 'open quantity' for a production order. [ Open quantity = requirement - withdrawn qty of the component ]
Can we get it through /SAPAPO/OM_ORDER_GET_DATA ? I could see the requirement quantity but not the quantity required.
Thanks in advance...
Yogesh

Hi PP_HKV,
I did as you told me about use MB1A/261 against production order and you rigth, This not up date any quantity in production order for component only I can see this movoment in option GOTO --> Documented goods movements, but not in component overview in field Qty withdrawn, It is the same case when I use MB1A/262 transation allow me to do the movment but the quantity in production order for component is not up date only it is show in GOTO --> Documented goods movements
I see in standard process it is not work as I expect. Is there some way for to do that any bapi o customization?
Thanks in advance,
Julio Werekeitzen

Can SAP take scrap into account with determining open production order qty?

SAP appears to completely ignore scrap on production orders. This isn't working for us. What we would like is something like this:
If the production order is for 20, we've confirmed scrap of 2, and confirmed 10 good, then the open quantity should be 8. The next time MRP runs, it should re-schedule the 2 for a later date.
I didn't see any way to accomplish this through settings on the order, or through configuration. Can anyone recommend a user exit I can use to accomplish this, or did I miss a setting somewhere?
Thanks,
Randy

Hi Randy,
The scrap you are confirming is basically unplanned scrap...That is basically for consuming the components for the scrapped quantity ...but not to affect the total production.
In your case you can maintain assembly scrap in material master...so that system will plan extra material while the MRP..
For ex , if u want toa chieve a final qty of 100 & ur scrapping pattern is 20% ..syatem will plan for 12 % so that u can achieve 100 at the end of production.
Regards
Mahesh

Confirmation of the production order qty equal to sales order qty

Hi Experts,
I need to control the confirmation of the production order should be equal to sales order qty.
I'm having the scenario as follows
If sale order qty for X material = 3
while running the MRP, system will plan the order qty as 8 because of we maintained rounding profile in the Material master and enhancement we used for this.
Rounding Profile Qty=5
Total Production Order Qty=8.
But, finally they will do the GRN for sales order qty only, remaining will be used for testing purpose.
So, the confirmation also has to happen for only sales order qty. There, we need to control the qty based on the sales order.
Is there any exit or Enhancement is available for this.
Please help me.
Naren

Hi,
Exit for confirmation check is CONFPP04.
However, opening orders for quantities higher than demand and leaving pieces undelivered and unconfirmed in production orders does not make sense. I could not get the requirement of incresing production quantity by adding rounding value? Moreover, if rounding is to be used for test purposes, why not do you receive them into stock? Why don't you receive 8 pieces into stock, deliver 3 pieces to sales order and transfer 5 pieces to related department?
If it is because of MRP and you really do not want to produce extra 5 piece immediately, you may use material reservation or any other form of demand for 5 pieces, use EX for lot size calculation and have MRP create two planned orders for sales order and testing requirement, then you can convert planned order for sales order requirement into production order and continue processing.
Regards.

GR Qty more than Delivery Qty in Production Order

Hi
there are a amazing Production order that GR Qty more than Delivery Qty of finished goods in this production order.
there are some data in this production order as below:
Order Qty = 2680
Delivery Qty = 2680
Tolerance = 0
However, to my surprise, Material documents list there are 3500 Qty has been received related this production order. I have check all material documents related this production order. the total GR Qty is 3500 more than 2680.
I know when I do GR for this production order if Total GR Qty exceed Order Qty, So, SAP will not allow me to do. because the Tolerance = 0.
Anybody can tell me, how to deal with this error?
Thanks
Henry

Hi Henry,
If you do not want to restrict the quantities while confirmation, make the changes as required.
Related to Material master, work scheduling view the under/over delivery tolerance should be zero and unlimited delivery tick should not be active
While creation of production order (if manually created) under delivery or over delivery tolerance should be zero and unlimited delivery tick should not be active.
regarding configuration, in OPK4 for plant and order type the following confirmation parameters are to be maintained
Hope this will solve yours, come back if required.
with regards
Ram Kumar

Rejected Qty Production Order

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