Reorder point on the material.

Hi Guys
No picking defined in the material master record for particular material
and the system triggers a reorder on the material.
Thanks in advance
SAP MM

For MRP Type PD,
The planning is carried out for the quantities planned through planned independent requirement, incoming sales orders (made-to-order or made-to-stock), material reservations & dependent requiremnets (BOM explosion).
So, whenever MRP is run, If the available stock does not satisfy the demand or falls below safety stock then procurement proposals are raised to cover the demands for particular lot Size as defined.
FYI : Available stock = Warehouse stock + Receipts from production/purchase u2013 all the demands from sales order, material reservations and planned independent requirements.

Similar Messages

Reorder Point Planning

Hi all,
Business Process is:
1. I am having 6 plants assigned to a single company code.
2. I had created material "A" and assinged to all 6 plants with
different manual reorder points, selected MRP type VB,.
Plants:                    1000      1010    1020    1030    1040    1050
Sloc                        A100     B100    C100       D100   E100   F100
reorder point      100         20        30       25        18       32
i have defined all MRP plant parameters for individual plants:
From my central stores A100 at Plant 1000 the stock will be issued to remaining all Plants, so central stores-in-charge will run an MRP daily or weekly, as we have set different reorder points for the same material at receiving plants
(1010, 1020,1030,1040,1050) so system first triggers the shortfall at all receiving plants and later triggers the Supplying Plant 1000.
Requirements:
1. If the avaialability stock at sloc B100 at Plant 1010 is 15, after running MRP the system is able to create an Auto PR for 5 quantity,. so its working fine,,,,
but my client requirement is:
if the avaialability stock at various plants are:
Plants:         1000      1010   1020   1030   1040   1050
Sloc        A100     B100   C100 D100   E100   F100
reorder point   100         20       30      25      18        32
avail stock          250         15       40      32      29        35
diff stock      +150          -5     +10      +7    +11       +3
so if we observe the above table,,, we can see the difference stock (Avail stock - reorder point) now if my stores-in-charge runs an MRP, a PR for 5 quantity at Plant 1010 is generated, however we are having excess stock at different plants.
what we want is, if my stores-in-charge runs an MRP, no PR should be generated to any Plant except a message saying that at particualr Plants(1020,1030,1040,1050) there are excess quantity of (10,7,11,3) at their individual storage locations.
i am not having much idea about MRP run,,,
1. how to map the above business process in system?
2. if i use planned order concept, ie. during MRP run a Planned Order for a Plant will be generated later my stores in charge will convert this planned order to purchase requisition based on the stock availabile at different plants? so how to work with planned orders/
3. Can i do total mrp run for all plants (1000,1010,1020,1030,1040) at a time?
can any one please help me out,,, its urgent.
regards,
urendra

Hi all,
1. In OM0E i have defined planning scope and assigned 6 plants as sequence.
2. In MD01, i have selected the same planning scope, create purchase requisitions - planned orders, i have'nt selected any Plants.
3. system has given a msg that planning run scope is only possible through parellel mode, now i have selected the parallel processing check box.
4. after pressing enter,, system gvs me the following msg,,,
Please check the destinations for parallel MRP
Message no. MD251
Diagnosis
No destinations have been entered in Customizing or none of the the destinations (application server) entered are active.
In Customizing for MRP, you define the logical destinations (servers) to be used for parallel processing.
how to overcome this,,,
regards,
urendra

Manual Reorder point planning stock is not showing in MD04

HI,
   Would any one help me when i plan for reorder point planing the details furnished below.
Mrp type: V1
Lot size :HB
ROP : 30
Max stock level :1000
in Material master settings.But when i run the MRP using MD03 system is not showing available stock in MD04.It is showing 0 stock rather it would show 4 (MMBE un restricted stock..)
What are thesettings required or any thing missing in IMG. Please help me in this.
Regards,
Srini

Srini,
You may also want to check if the Unrestricted stock is in a storage location that is excluded from MRP.
On MD04 you will then see a separate line item at storage location & the Qty =4 should appear as shown below.
12/02/2009     Unrest Stock                                                       12           12
12/02/2009     SLocSt     QANN StLoc: not plnd          0           8     QANN
12/02/2009     SLocSt     VEND StLoc: not plnd          0           0      VEND
Hope this helps. Good lcuk.
thanks,
Ramm

Automatic reorder point calculation

I would like to confirm the formula for calculating a reorder point in SAP.
As I understand it, the simple formula is safety stock + average requirements * lead time.
I have the following settings for a material:
MRP Type - V2
Lot size - HB
Maximum stock level - 500
Total lead days (including GR processing) - 30
Service Level - 98%
Procurement type - F
Historical periods - 2
Forecast periods - 2
Period Indicator - M
Forecast Model - G (Moving average)
Consumption values - 12/2010 - 160
11/2010 - 190
When I execute the forecast run, the get the following result:
Basic Value - 175
MAD - 15
Safety Stock - 39
Reorder point - 219
If the formula for calculating reorder point is - 39 (safety stock) + 175 (average requirement) * (30(lead time)/30(forecast period in days), then the reorder point should be 214. Why does the system output 219?
I read somewhere that a SAP note exists for correcting the calculation, can anyone confirm?
Many thanks.

Dear
Automatic calculation of reorder point RP : The reorder point will be calculated with following formula :
RP = average consumption during LT + SS
SS = R x Sq root ( ( LT(d) x 7 ) / FCperiod(d) x 5 ) x MAD
In your case , ROP will be calulated as per your consumption for November with 20 days having consumption of 190/m and December for 10 days having consumption of 160 /month
So Reorder Qty = 190(20/30)+160(10/30)+39 =219
Refer our earlier posting on the same : Detail the safety stock calculation
Regards
JH

Can use Scheduling agreements using VB/V1 reorder point MRP?

Hi,
Curretly client is using MRP PD with forward scheduling of 120 days and total horizon of 240 days (it is scheduling 6 months back and 6 months forward from current date) so that Vendor will always have at least 6 months of forecast requirement and client wants to use Min/Max and Reorder point as the key fields for inventory? will this is possible by changing MRP type VB or V1 or R1?
I have a taken a test material and changed MRP to VB and it did not ran for forward dates as the stock was not below reoder point? what are the points i'm missing here?
Appreciates everyone time and help.
Thanks
Siva

VB is consumption based planning and Scheduling agreements can be used only with PD MRP

MASS Article Master reorder point update thru program

Hi Gurus,
The BAPI to change Article Master is BAPI_MATERIAL_MAINTAINDATA_RT. Can you please let me know if there is any BAPI which i can use for MASS update of articles instead of calling the above BAPI in a Loop. My purpose is to mass udpate reorder point for articles.
Your help would be highly appreciated.
-David.

Hi David,
You can use the transaction MASS_MARC to do this.
Remember you can only change reorder point of the articles already on replenishment using this transaction.
Regards,
Naveen

Is there any bapi returns dynamic value of reorder point and safety stock

Hi all,
Is there any bapi returns the runtime value of ROP and SS by passing changenr/objectid taken from CDPOS.
if exists please send me with code.
Thanks
PRR R

hi,
As far as i know is static means manual entry of reorder point.
The dynamic or automatic reorder point is used for Forecast based planning...
the sysstem wii automatically calculate the reoder point evrytime there is the forecast run.
So, it dependig on ur scenario , select either manual or automatic.
First entry for both is always manual entry....
hope u got this..
Regards,
Smitha

Mass change of Reorder point on MRP areas for materials

Hi,
Is there any process to upload mass change of reorder point on MRP areas for materials.
Please suggest.
Thanks in advance.

Hi Pavithra,
I know this is an old thread and my answer may not be relevant to you anymore but maybe it will help others. Are you trying to do a mass change for the reorder points of the MRP Areas? If so, go to tcode SA38, then run program RMMDDIBE. Then go to create/change with Data tab. Select change MRP area and there you can change the reorder points for your MRP areas.
Regards,
Chester

Reorder Point Methods - Context: APO SNP Heuristic

Hi all,
I need to prepare a little summary of lot sizing options for a customer. I spent some time on help.sap.com and on the application help trying to find a clear explanation of the various reorder point methods (numbered from 1 to 6), but I couldn't get clear one-sentence explanations of these 6 sub-methods.
Can somebody help me?
Regards,
Jean-Louis

I have to precise that the framework of my question is SNP heuristics. Reorder Point is also a concept used in PP/DS, and sometimes in my opinion one can easily be confused reading the on-line help with which statement is relevant for SNP Heuristics v which statement refers to PP/DS.
Having said that, here is my current understanding of the reorder point methods in the framework of SNP heuristics:
1 - Reorder stock based on location product master
The reorder point is read from the location product master (lot size tab, field reorder point)
The reorder point represents a threshold value for available stock on hand, which stock should not fall below in the planning.
2 - Reorder supply based on location product master 
The field Reorder Days Supply is used
The system reorders according to what is missing to cover the demand over the specified number of days, considering the stock on hand and the planned receipts.
3 - Maximum from MB and MR from location product master
Both the Reorder Point and the Reorder Days Supply fields are used
The Reorder Days Supply logic is used, but additionally the stock cannot fall below the Reorder Point
4 - Reorder Point (time-dependent maintenance)
Same as 1, however the reorder point is read from a KF rather than from master data
Additionally the Max Stock Level field is used
5 - Reporting Days Supply (time-dependent maintenance)
Same as 2, however the reorder days' supply is read from a KF rather than from master data
Additionally the Max Stock Level field is used
6 - Maximum from MB and MB (time-dependent maintenance)
Same as 3, however the reorder point and the reorder days supply are read from KFs rather than from master data
Additionally the Max Stock Level field is used
Please comment if what's above is correct. And thanks to all contributors.

Reorder point in PD

can i use reorder point with mrp type PD.
when i am trying to put a reorder point its giving me a warning like thing,
Reorder point considered only with reorder point or time-phased planning.
The system does not reset the reorder point because you can define in Customizing for Consumption-Based Planning that the reorder point is calculated automatically for any MRP type.
i went in to the configuration and set the indicator to reorder point in the pd configuration.
but not showing any impact.
can some one sove this.

Hi,
You cannot use reorder point planning with MRp type PD system gives a message: Reorder point considered only with reorder point or time-phased planning.
If you want to use something with PD use 1) safety stock 2) Minimum lot size so that the particular qty. can be ordered.
Try once .
If helpful award points.
Regards

Static or Dynamic Reorder Point and Safety Stock

Hi,
In a retail scenario, what would be the advantages over the other of setting a static or dynamic reorder point and safety stock?
The MRP type used is Time Phased Planning, but whether to let the system automatically set the reorder point and safety stock is the question. What should be considered in implementing this?
Regards,
Lee

hi,
As far as i know is static means manual entry of reorder point.
The dynamic or automatic reorder point is used for Forecast based planning...
the sysstem wii automatically calculate the reoder point evrytime there is the forecast run.
So, it dependig on ur scenario , select either manual or automatic.
First entry for both is always manual entry....
hope u got this..
Regards,
Smitha

Lot quantity to order for a material set as reorder point planning

Dear All,
Suppose the requirements of a material are as follows:
Week1 Required quantity - 100
Week2 required quantity - 150
Week3 required quantity - 300
Week4 required quantity - 500
This material is set as "VB" (Reorder point planning in the material master)
My questions is:
Can we use periodic lot sizing procedure for a material planned based on reorder point planning , so that MRP run will consider the requirements of a month (1050) and use that as the lot size to order material.
We want to plan the material if it falls below the reorder level, but we want the system to dynamically calculate the quantity to order based on the actual demand (and not on either fixed lot size or maxmimum stock level).
with regrds
Laxmipathi.G.V

Hi
Use Anyone of the following
1. Use automatic reorder point with forecast planning requirment.Where ssytem will calculate reorder point automatically based on weekly /monthly Forecast req.In this case Lot size you can use EX itself.
2. Use Planning type PD and lot size EX and Instaed of ROL use safety stock so that system will consider weekly sale req. and also safety stock according to that procerement proposal will be created.
Regards,
Velmurugan S

Change the MRP run fro Reorder Point to Forecast Based.

Dear Experts
My client is a battery manufacturing company, its Semi Finished product is Make-to-Stock and Finished Product is Make-to-Order. Initially the MRP was configured as reorder based and in Material master it was set as VM (Automatic reorder point plng ). But now we need to change the MRP form reorder point to Forecast Based. The rolling forecast of the coming 3 three months is given in Planned Independent requirement (MD61) as version u201800u2019 - REQUIREMENTS PLAN.
We have changed the MRP procedure in Material Master form VM to VV Forecast-based planning of the finished product but unable to get any result means no Automatic PR is getting generated, the we have changed all the materialsu2019 MRP procedure of that Particular BOM to have the required MRP and Automatic PR raise but still no expected result is coming.
I would request you to provide your expert opinion to execute the Forecast Based MRP, what else should I do achieve the Linking between the Rolling Forecast and MRP instead of Reorder point. Should I have to make changes in Material Master (Only on finished product, In house developed/manufactured Product, Raw material etc), any configuration change in MPR and PR . Looking forward for your specialist advice.
Regards
Sony

I have provided the demand in MD61 and make stock level of the material in such a way that it should raise the PR for MRP run but it is not generating any PR. have checked that if I put value in the forecast tab of the material master manually then it is raising the PR but I need the system to pick the value form the demand that I provided in MD61. Is there any configuration related issue to get the values form the demand and generate PR accordingly. Please guide
Should I have to provide 'VV' at the first level of the Material at its master data or at each component of the BOM irrespective of
the components for Semi-Finished (In house production), Raw materials (Procure from the supplier). Please suggest...

Error message in PR for material having stock above reorder point

Hi Experts,
                  We want the error message while creating Purchase Requisition (ME51N) for a material which is having stock (MMBE) above Reorder point ( MRP1 View of material master-MM03) .Is there any user exit available for this requirement.
    MAXIMUM STOCK LEVEL
     With reference to this thread i checked the user exit   MEREQ001 . But this exit will contain include ZXM02U01 Which is showing error message - program names ZX..are reserved for includes of exit function groups .I want to open this include if i want to write the code for the above req.
Regards,
RAHUL S

Hi Rahul,
you can ignore the message "program names ZX..are reserved ..." - because you are in such a reserved function module. Just create the include, active your coding and activate the exit (transaction CMOD) -> then you have an active implementation of an user-exit.
BR,
Christian

Max stock level and reorder point for all the materials

Dear experts,
Is there any standard mm report that will give the details of max stock level and reorder point details for all the materials?
Thanks in advance,
Regards,
Krish

Your requirement can be pulled from table MARC. I dont think there is a standard report to meet your requirement. You can meet your requirement through SAP Query though.

Reorder point on the material.

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