Rework Scenario

Hi All,
I am working with rework scenario, following masters are maintain for the same;
1. Trigger point t code is CO31
Setting done in std trigger poing,
a) Trigger Point usage and group - 00005 (Finish execution) and FERT
b) Trigger point funs activated
c) In Function - create order with reference, sys status - PCNF, status change - '+' status set and Once - activated
2. Assignment of std trigger point with required operation in the routing.
Now my query is,
While time ticket Partial confirmation with CO11N, after entering yield and rework qty, system is proposing rework order as per rework quantity. But while second partial confirmation of the same production order, rework order is not generated though rework qty is entered.
Plz suggest.
Regds,
Rajesh

Hi VS / Sravanthi,
I done this setting for testing n check but its not generating rework order for 2nd partial confirmation.
Plz suggest?
Regds,
Rajesh

Similar Messages

How to handle this Rework Scenario.

Hello friends,
Following is the rework scenario that is in Pharma.
My client produces finish product quantity extra than required. Suppose i have order of 1,00,000 tablets. Production order is created and production is completed. Suppose for this order 1000 tablets are produced extra than order quantity. This extra production is kept in production only. In such way, for each order, extra quantity of finish good goes on increasing in production.
Suppose now i have order of 10,000 tablets and in production i have 5000 tablets that are already produced. Now i use this 5000 tablets as rework material. I want that when i run MRP system should generate order of only 5000. I do production of 10000 qty. by using 5000 rework material and 5000 order quantity.
How can i map this scenario in SAP?
Thanks

hi
Pls. find here step by step procedure for Rework Order :
REWORK HANDLING PROCEDURE
There are two way one is manual and another is with trigger point (ref operation set)
1.Create Rework order without material at CO07 with out material .
2. Assign the settlement receiver as original production order at settlement rule.
3. Assign the rework material & component if needed at rework order & assign the issue storage location (unrest- use storage location above).
4. Do the confirmation for rework order & rework material will be issued from stock to order
5. GR will not be done for rework order. To get stock for reworked material Do the GR for orginal order & settle the both order .
Another method,
1. Create a Reference op set in tcode CA11.
Enter the plant, Description, usage and status
for the ref op set
2. Create a Standard trigger point in CO31.(Ex
Production)
Enter the Trigger Point usage /Group as FERT.
3.Tick the Trigger Point Functions.
4. Enable the indicator create order with Reference .
5.Enter the system status as PCNF.
6.The system will says standard trigger point exists from which you can
select the created Trigger Point (EXx Production)and save.
7. MD02/MD04.
8. Convert the Planned Order into Production Order and Release the order.
9 .Now confirm th ops.
10. For the last op enter the yield and rework qty
and set the status as PCNF.
11. If the status of last op is PCNF then in the
system a POP UP will appear as Activited by
Trigger Point /Create order with reference/order
number/sequence and op number which trigger point
works and enter.
12. Now a rework order will be created.
13. In c003 enter the number which is next to the actual prodn order no.Rework order will be seen.
Hope this helps.

Rework scenario devlopment

Hi sap Guru,
I have read all Previous thread Regarding Rework scenario.
I want suggestion on following scenario .
One FG(serialise) Product user do some rework it become FG1(same serialise no)
I have think that we can achieve that by creating a new production order through CO01 by consuming FG
If any body have better suggestion kindly help me to achieve this.
Thanks & Regards
Sandeep Kumar Praharaj

Hi Swapnil,
Thanks for the rply.
I have made following setting .
1. Created a new order type as per copy of PP03.
2.Configured order type dependent parameter configured with reference operation set.
3.scheduling has been done.
Through CO07 same setting works fine.
Client wants to avoid 309 movement
i Have planned liked this create a order with material (FG) through CO01
consumed (FG1) should consumed manually
at the same time BOM of (FG) should not be explode at time of creation of production order CO01
(How to do this).
Please help me how to achieve this.
Thanks & Regards
Sandeep Kumar Praharaj

How to Handle Rework Scenario

Dear Sir,
We have following scenario :
We created a Production Order (type PP01) for 1 piece of Component 'X' . The Order was confirmed using Co11n and subsequently MB31 (GR) was done for the Order . An Inspection Lot got created after the GR . During Inspection , it was found that Processed Material need some Rework and Quality Inspector posted the Compopnent under BLOCK Stock during the UD .
Now we need to start Rework on this Component . Pl guide us what steps need to be followed for completing the Rework cycle .
I have gone thru many of posting available in this forum related to REWORK , where it has been suggested to make a PP03 type Order in CO07 .
But I fail to understand that following issues in this :
a) How to issue faulty Compponent to Rework Order
b) How to clear the Stock from earlier BLOCK Stock
c) How to bring Stock back after Rework Order is confirmed and Inspected .
I request you to kindly help me pl .
Rgds
Sonia Agarwal

Here is the expalanation..
THis is how we handle the scenario in our place..
There are two types.
1. Repairing done by external persons or subcontractors..
2. Refurbishment done inside the plant.
The second is done by the production department..
The Refurbishment process is bit different from other production processes..
The Defective material is received from different locations to the stores through MIGO.
Here we will specify from and to locations of the defective Assemblies..
The TO storage location is RMMS.. Here the valuation tye is SF-DEF..
The refurbishment order is created in IW81.
Order type is PM04
In the Header, Refurbishment tab page is Important..The from to details have to given promptly(from val type defective to val type repaired)..
Then the other things are like your usual production order..
The GI is done in MB11,261 movement..(Against the order)
After the execution is done, in MIGO goods issue is done with movement 531..Receipt of byproduct. the material is now converted from DEF to REP..
Components issue has to be as followed.In the components tab , the materials to be issued has to given as usual. and the same materials has to be mentioned again as -1.It means you are taking away the defective components and adding the good ones...
Confirmation is done on IW41..
Hope the above clarifies..

CIN CIN:::::::::::::::: Rework Scenario & RG1 ::::::::::::::CIN CIN

Hello CIN experts ,
1.When 100 Nos of an FG is produced RG1 is updated ( stock up, 101)
2.When the 100 Nos of FG is sold/delivered , RG1 is updated .(stock down , 601)
3.When 50 Nos of the FG is returned from the customer RG1 is updated (stcok up , 653)
4.When the Returned FG in point 3 is reworked, it consumes 3kg of ROH that should be updated in RG23A Part 1.Also output qty of FG is not the same as the total FG qty taken for rework some of the FG is scrapped .Finally 30 Nos FG is reworked & 20 Nos are scrapped to produce 5 kg excisable scrap.
How does the scenario in point 4 be mapped in SAP , further , how are the RG1 entries updated ????????
Pls enlighten .
Regards
Anis

Dear Sanjoo ,
Thanks for the reply,
But , a material code once maintained relevant to RG1 in J!ID cannot be updated in any other register. Hence we cannot update RG23A for returns.
Further , scrap is also RG1 relevant material as it is a by product of production & NOT a Raw Material.
pls gimme how the scenario mapped ??
Regards

REWORK FOR BATCHES

DEAR GURUS,
PLZ HELP ME IN POSTING FOR BATCHES IN SAME ORDER TYPE IN CASE OF REWORK SCENARIO WITHOUT USING THE CO01 AND CO07 T-CODES.

Hi Ashish
Can you elaborate your issue little more... If you are looking for a Rework Scenario (Work-In-Progress), Please refer the below SAP best practice.
http://help.sap.com/bp_bl604/BBLibrary/HTML/202_EN_CN.htm
Regards
Bala

REWORK IN REM

Dear Gurus,
I am working in REM scenario and i have to map rework scenario in REM.
Following is the scenario1:
1) Final Assembly got rejected in quality inspection.
2) Some rework is required on the Assembly to make it OK which requires some material and operation.
___Scenario2___
1) Final Assembly got rejected in quality inspection and it is found that it cant be repaired rather it can be dismantle and some components can be retrieved so that they can be utilized in future for the regular production and to be sent back to store department.
Kindly give your valuable suggestions to map above mentioned scenario.
With Regards.

Hi,
Rework is can not be handled in REM like that in Descrete Manufacturing.
If you have consumed additional components then do the Component Backflush.
Same for additional activity in Activity Backflush in MFBF.
If not you can have a Rework Production Order created fo this to capture the addtionl components and Activities..
Hope his helps,,
Regards,
Siva

Problem in WIP Config...

Dear Experts,
I have few doubt on Costing related config.
1) For WIP- I am going to assign all my consumption and activity secondary cost element under COP lineid under Assignment of cost element of WIP and Result analysis.
Here i am consfused regarding consumption a/c assignment.Shall i include COGM a/c of FG and SFG also under COP lineid or only include RM/PM/SFG consumption a/c only.
2) What account need to assign Under SET in Assignment of cost element of WIP and Result analysis.
3) We have Byproduct and need to deduct cost from RM cost component -Shall i create seperate valuation class for the same and defined the same Gl under RM cost component along with RM consumption A/c in cost component structure or i will use Rm valuation class also.
regards
RR

Hi Raman
Q1 - No harm if you specify FG Consumption a/c also.. FG Cons is required if the FG can be consumed further in rework scenario or during normal prod scenario
However, COGM account is not required to be assigned... Usually, people use masking like 0041++++ to cover all cost elements starting from 41
Q2 - You assign "Change in WIP account" for SET
Q3 - It is better to use a separate valuation class and consumption account
br, Ajay M

Rework process in a repair scenario

Hi,
Customer gives Products for Repair. I created Sales Order for each batch of Products delivered by the Customer. Then I created Service Order for each Unit of the Product. In the Service Order, I created a Notification. The Repair Technician updates the Notification for Codes and other repair data. After repair, the product moves to inspection.
Inspection rejects the repaired Product and returns it the Technician for rework. What would be the best way to handle this rework process ? Is it ok to create yet another Notification (probably with a different Notification Type) in the same Service Order and capture Rework data ?
Request suggestions.
Thanks.
Raj

Raj,
Sounds reasonable.. You could also return the order to released (REL) and continue with any additional work.
PeteA

New business scenario for reapir from customer and sending them to vendor.

Hello team,
We have a scenario where we need to configure in the system -
We recieve a material from my customer for repair.We need to send this to my vendor who will repair it and send them back to Us. On this we recieve revenue from the customer and pay i pay half amount my vendor for the service.
We are following above scenario in SAP as
In the first step
The production team create a serviece order in IW31 for the material that need to send to the vendor, which was recieved from the customer. When service order is created in the back end a Purchase requisition is created.
In next step we created a PO w.r.f to the above PR and we need to send this to vendor on subcontracting so that we can track the material from him after the repair.
The problem is --- When PR is created automatically during serviece order creation (iw31) we are unable to create Po with Item category L (subcontracting) because PR is not created with L.We are even unable to change L in PR since it is created automatically at the background.We ried to change the field at document type in spro. But no luck.
Pls let us know is there any other business process where we can handle this situation or any technical help to change the PR.
Regards,
L.chaitanya.

Hi,
please work out in this way...
It can be done Using PM02 and PM03 control keys. Select the operation row select the External button in the bottom u will find Sub con check box u can click it .The prerequisities are create a material BOM in the bom as L item select a row and click the item which will be near to the header cap 2nd tab status/long text click it .Mat. Provision Ind select Lor X if it is not available go to IMG setting.Plant maintenance ->Master Data in Plant Maintenance and Customer Service->Bills of Material->Item Data->Define Material Provision Indicators, K&L will be standrad create S Rework Material,XRework Material from Subcontrmake a tick mark in Recursivity of Subcontracting Component and save it . while creating the material to the operation to be assigned from bom then in the component select the row go to the general button in the bottom then Mat. Prov. Ind will be there select rework material the system allows you to proceed further . save the order then check the PR it will be Account assignment will be F and Item categeory will be L selected automatically.
Then create PO then do MB1b (prerequsitie the material should have stock)using PO reference( movement type 541) the it will be moved to the vendor stock (check with mmbe)
Aganist PO Material sent to the vendor .While doing Goods Recipt do with MB01with movement type 101, now u can check the stock in mmbe it will be in storage location...
Kuber

Repair Management Scenario

Hi MM Gurus..
Have a business scenario I hope someone can help me blueprint.
The scenario is to basically to just manage the repair process with OEMs (or one of several major airlines) being the Customer and all real work being done by subcontractors as directed/ managed by us.
This would include the following key steps:
1.      Sales Order creationwith major OEM (or major airline) as the ordering customer and the end using customer as the ship to
2.      Create planned receipt for the part to be repaired (to us or optionally directly to the subcontractor)
3.      Create Refurbishment Order for rotable part (purchase order to subcontractor)
4.      Pick/pack/ship parent material and any required rework materials(from us to the subcontractor as customer and/or our stock)
5.      Report completion of subcontract order (receive repaired unit to sales order stockeither at subcontractor or us)
6.      Pick/Pack/Ship repaired unit to customer (generally as a drop ship from the subcontractor directly to the requesting customer ship to address).
7.      Bill customer for Sale Order (Generally all items will be billed to the requesting customer on the Sales order at a fixed price or a cost plus basis) through standard processing
8.     Costing is also a key issue--want to be able to report profitabliity at the Sales Order line item level with rollups by Customer, Product Line, etc.
Would like to automate as much of this as possible. Would like to start with the sales order and have that generate either a PO or some type of service order to handle the subcontracting part of it.
Completely open to any and all ideas on how to accomplish in SAP. Thanks in advance and I'll reward all answers.

Hi,
Since the standard process isn't a viable alternative in your case you may have to develop a process that would best suit the customer needs.
Why don't you create a generic maintenance order type and track the work and cost associated to it? whats the necessity to bring the equipment into store?Is it customer owned equipment ? Does a equipment / material record exists for it .
Regards
Narasimhan

Rework

Dear Experts,
Scenario,
1.     For certain material there are 5 operation defined in routing.
2.     Order quantity is of 100 PC. Settlings are maintained such that 2nd operation cannot be confirmed unless 1st is confirmed.
3.     While confirming order through CO11N for 1st operation the figures are, 70 PC yield and 30 PC as rework.
4.     For second operation I can confirm maximum 70 PC, This is truly logical as 30 were put in rework.
5.     I presume, 30 PC are lying somewhere in system and liable for goods receipt after rework.
Queries,
1.     What is the treatment for quantity put in rework for these 2 conditionsu2014 a) OK after rework b) NOT OK after rework?
2.     How PCs should be declared (in stock)after rework?
Thanks in advance,
Anand Rao

Hi,
For 30 PC declares as rework, for that you need to create rework order without material with sutaible routing with reference opration set & BOM by manual entry.
That order should crate with reference parent order, so that we should able to book extra rework cost to parent order. For order settlemet sequence would be first child order & then parent order.
At time of maintaining BOM for rework production order, you can maintain -ve quanity for scrap that we are unable rework.
Please refer below link as well.
rework order
Rgd,
Chetan

How can we track the order of rework

Hi guru's,
We have created one rework order scenario without material.
Noe client requirement is that they want to track the rework order from its original order.
Is thre any report which gives the trail. As we can't put Batch number in rework order, it's difficult to track batchwise.
Thanks in anticipation

I think "Order type" along with "Material Code" will be helpful to filter such requirement.
It seems some manual work also.
Chintan

Rework purchase order - serial number error message

We created a sub-contracting purchase order for re-work so we are issuing same material and receiving same material. The corresponding material is serial managed. So we will issue the same serial number and we will recieve the same serial number in this scenario. While doing GR we are getting an error message by saying that we can't receive the same serial number for the given material. If any one come across this scenario please let me know the solution
Thannks in advance

Hi
This is an issue in ECC5.0. you can not receive the same serial number on rework purchase order if you have already executed a 541 movement on same serial number. You need to change the serial number status to receive it again into system.
Try to change the serial number status from ESTO to AVLB in IQ02, if system doesn't allow to change the serial number status, you need to switch the serial number profile to a different one which will allow you to change the serial number status in IQ02.
once you change the serial number status to AVLB, system will allow you to recieve the serial number
Thanks

Rework Order after QC Rejection......for Production against Sales Order

Hi All,
Can you help me in the following issue.........?
I have Make to Order production scenario. After Production Order is confirmed material goes for QC inspection and some quantity get rejected ( need rework).
Since I have confirmed total quantity in order confirmation, if I create a rework order with reference to the sales order that will increase the production qty by the rework qty. But I need a rework order to rework on the rejected quantity.
Let me know how to resolve the issue.
Thanks and Regards,
Samar

Hi!,
From your mail it seems that you are doing quality inspection on GR (inspection type 04). Please carry out following steps:
1) At the time of quantity posting on usage decision please put rejected quantity in field against retuen to vendor (i.e. carry out 122 movement for the rejected material). By doing this you will find the delivered quanity on prod order reduced by the rejected quantity.
2) Now create a production order without material (CO07) for the rejected quantity and put the original order as cost receiver in the settlement rule so that all the cost incurred during rework will be settled on original order.
3. Confirm the origianl order / Final operation again for the reworked quantity and make the GR again. This will again create a new inspection lot.
4. Carry out the result recording and UD for this new inspection lot.

Rework Scenario

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