Scrapping of compensating product

Hi
We are implenting the IPR functionality. I understand the scrapping of IPR componets done from stock overview transaction. We have the requiremnt to do the scrapping of the compensating product. There is two type of scrapping in the feeder system. One is in the quality inspection(destructive testing) of the finished product from the production process and the unplanned scrapping of production rejection.
I have added the corresponding movement type 331 and 551 in the MM0C Receipt/Import: Material Document/Document type configuration.
Is it possible to transfer the material posting documents to GTS and create scrapping document in GTS?
Please provide suggestions and steps to achieve this requirement.
Thanks
Chandra

Hi,
Asset Transfer - If the asset is moved between the company codes - Tcode: ABUMN
Scapping - It is retirement of asset by scrape - Tcode: ABAVN
Give the doc data, asset value date , reason fro scrapping and save
Regards,
Sridevi
<i><b>* Pls. assign points if useful</b></i>
Message was edited by:
Sridevi

Similar Messages

Scrap costs in production

Hello,
Is there any possibility to post scrap costs during production against the standard costs until the scrap occured without using a special material for making the scrap posting?
For example:
Standard cost production: 1000
No of operations: 4
St cost Op 1: 300
St cost Op 2: 100
St cost Op 3: 400
St cost Op 4: 200
Suppose that scrap occurs at Op 2. In the confirmation we confirm the scrap and want to have the costs posted in FI and CO at 400 per piece.
Which settings do we have to maintain in order to make this possible (without creating new materials).
Thank you for the information in advance
Regards,
Johan

If you do not want to consider the scrap qty. in operations but want to consider it only for costing purpose, then create a costing BOM i.e. usage 6. In this BOM you can maintain the scrap. Also ensure the costing variant which you're using has a priority of costing bom over say production bom or universal bom.
Discuss this with your costing person as well.

Scrap factors and Production order

Hi all
I am using scrap factors in the Material Master which is used as a component in the production order. When I create a production order the component requirement qty is inflated by the scrap factor. Then I do a CO15 and put in the actual qty of component used. Is there a standard report PP or CO where it shows the planned required qty( as in BOM with no scrap), planned required qty ( with scrap) and the actual qty?
thanks a lot

Hi,
Not sure if you can get all 3 in a std report. But in COOIS, when you run the report with List option as component you can get the requirement qty & withdrawn qty.
To my knowledge you would have to go for a Z report.
Regards,
Vivek

To handle scrap parts in production kanban

Hi all
We are running kanban production in machining centers. A kanban card is shot to EMPTY to generate a production order before production and then shot to FULL to make goods receiving 101 after production. If there is scrap parts happening during the production of a kanban, what is the right way to handle? To be specific, I have the following questions and let's say the kanban size is 20 pieces -
1. Should we always fulfill a kanban with a full kanban size, meaning we produce 21 pieces when the operator finds 1 piece of scrap? Or should we just finish production of 20 pieces no matter how many of them are scrapped? What if the QC department finds another 1 piece of part out of tolerance afterwards? When on earth should the kanban card be shot to FULL?
2. If the scrap part has happened due to the bad quality of raw material, should we still do scrapping movement 551 in SAP? I mean, we will need to ask for replacement for the bad materials and it should not go to our cost center finally.
I understand the questions could be naiive but really any input would be highly appreciated.
yzh

Hi,
system only knows that if the BIN is Full , it propose the GR. You need to decide whether you really need a good materials in the bin or not
you have the option to do.
1. If you need the 20 pieces without scrab in one Bin , you need to have the final operation as the inspection in the Routing. so when ever the material is going faulty you can scrab it and you can fill the Bin with the good materials .
or
2. If you donot worry about the lot as you told 20 pieces with/ without the rejection material . you produce the material for 20 alone . it may have faulty or scrab one in them. afterr inspection you can do rejection.
Its depend on the business the end user need.
1. for srab the material , you need to use the 551 movement. obviously it will ask for the cost center.
if you have maintianed the cost center for rejection materil. you can enter this alone.
or if you need to do the rework for this material. you need to create the new rework order in the co07.
the order should have the order type -rework.

Scrap Confirmed in Production Order

Hi,
I have a doubt.
While confirming the production order, the PP fellow confirms scrap say 2 in 100 production order quantity.
Now what happens to this quantity. Where can I track this in Material Quantity.
Further, what happens to the cost relevant to this material. Where does it get posted.
Presently, I am not able to trace the cost related to the scrap.
Please suggest

Hi!
if scrap( finished product scrap) is given in production order , the scrap cost will be accrued to production order and shown as variance.
For example:
You have planned for 5 finished products and scrap is 2 finished products.
By assuming 5 finished products, you have issued raw material quantity( 1 RM for 1 FP) and activity quantity to be performed.
then Goods rceipt will be : 3 * Rs. 100 = Rs.300
Goods issue will be : 15 Rs 100 = Rs.500
Activity cost : = Rs.50
So your total input cost is: Rs.550
and goods receipt is Rs.300
so Variance will be include extra raw material consumed i.e 2*Rs.100=Rs.200 ( note here i have taken both RM and FP at same cost).
You can see all the details in transaction code : COOIS ( if required you have to change the layout).
regs,
ramesh b

Subcontracting with Scrap and Co-product

My requirement is as follows
: Subcontracting Scenario
    In Bom-
     For Each Finished material *F1*
                     1.Material-- X1 ---2nos.
                     2.Material-- X2 ---2nos.
                     3.Co-Prodcut-- X3 --1 no.
                     4.Scrap 10% of material X1 .
I had raised a subcontracting P.O for subcontracting Vendor V1 for 2 qty of material F1.
As i dont have stock of BOM(X1,X2) i had raised a normal p.o for vendor V2 and asked him to deliver the material X1 , X2 to subcontracting vendor V1 directly.
Here in the normal P.O for vendor V2 the qty for X1 , X2 is 10 each.
At the end of the subcontracting scenario
i should end up with
F1 --2qty
X1 --6 qty (10 - 2*2)
X2 --6 qty (10 - 2*2)
Co-product X3 - 1 qty
Scrap-- 10% of X1
Pl can any one explain how to proceed for the above scenario with config settings, tcodes, postings.
reply will be highly appreciated
Thanks

Hi
You have to create BOM for Finished product F1 with components X1 and X2.Now the coproduct which is to be produced will be defined as the coproducts and will be entered in BOM as negative quantity.
For supplying materials directly to subcontarctor - you have to create Purchase order for X1 and X2 with 10 qty and delivey tab at PO line item you need to define Vendor which is subcontractiong vendor and Tick Sub contratcor .
As soon as you do the GR for this PO then material will be shown as stock lying at subcontracting vendor .
Now subcontracting vendor has done the acticity and material reached to you do the GR for Sub contracting PO .
For FG 2 qty ,automatic consumption of the raw material of 4 qty of X1 and X2 and coproduct will come into pictuer using 531 mvt type.

How to capture cost of Inhouse Production Scrap to the Product?

We follow REM Backflushing to carry out goods issue,goods receipt and actual activities capture .
If I do Assembly scrap,component scrap or Activity Scrap through MFBF.How can I differentiate the consumption or Activity booked account of scrapping in Product Cost collector.My requirement is clear demarcation of how much quantity of material A is consumed for good Finished products and how much quantity consumed for scrapped or Bad Finished Product
At the time of scrapping ,Production Persons are not able to relate to the Finished Product?
What is the process followed universally to handle In process Rejections or Process Scrap?
Expecting the reply as early as possible
Regards,
N.Prem Nivas

[http://help.sap.com/saphelp_erp60_sp/helpdata/en/5f/1faba54aee11d189740000e8322d00/frameset.htm]

Material Return/Scrap Material from production generate inspection lot

Hi experts,
I would like to confirg the following:
When material return or scrapped material return from production(mvnt type 262), system is required to generate inspection lot.
How can I config this scenario?
Thanks!
Regards,
Daniel

The inspection lot origin '05' is assigned to movement type '262'.
(You can check this in update control at transaction OMJJ.)
So you have to activate the inspection type '05' or new one.
But you should be 'careful' because an inspection lot will be create even if other movement like '501'.
Regards
Luke

Fixed Scrap Quantity In Production

Im using SAP ECC 6.0 now.
Is there any place I can set a fixed scrap quantity in BOM or PP related?
The situation is like this: While producing Semi-finishegoods A we alway need extra 10 Raw-mateiral B for scrap.
That means 100 A needs 110 B ; 10 A needs 20 B;
How can I configure it so that when I create the procution Order for 10 A, it will put 20 B in the components automatically;
I can only find scrap ratio in percentage.
thanks alot for looking into my problem.
Edited by: Liang Shi on Aug 25, 2010 7:08 AM

Hi
As you rightly mentioned , to my knowledge, as of now in standard SAP
All the SCRAPS are maintained in % only.
1) Component Scrap >>>>> Maintained in MRP4 in % & also in BOM General data tab
2) Assembly Scrap >>>>>> Maintained in MRP1 in %
3) Operation Scrap >>>>>>Maintained in BOM item detail General Tab in %
Regards
BRSR

GR mov type for inwarding scrap of by product

Dear all Guru,
we enter scrap / byproduct in BOM of semi finished subcontracting material.
so when we inward this material SAP select the mov type 545 and puts this stock to sp stock "O"
so if now i need to inward this material to our stock....ex : scrap material 5 kg lying at sp stock at vendor and need to make entry to my inventory so how do i do it,
Regards,
Vimlesh

542 is the cancellation of the material document and i think it's not the right method to inward the material...
No. mvt 542 is not the cancellation of material document. 542 is the reverse mvt of 541. You can send goods to subcontractor by mvt 541 and get the goods back by 542 (except FG by mvt 101 during goods receipt).
Material document cancellation is a different thing from MB1B + 542.
If you know any better please tell us.
Regards,
Csaba
Edited by: Csaba Szommer on Jan 15, 2009 10:29 AM

Single Report for production scrap and Movement type 551 scrap

Hi All,
Can we include the scrap information from production and scrap from movement type 551 into a single BW report?.......My assumption is we cannot include it into a single report coz production scrap will have a different material information and scrap from movement type 551 will have a different material information..please correct me ig i am wrong......
Regards,
Shravani

hello,
you can have a single report by two options
1. have a variable on movement type.If you choose 551..U will get materials of tht movt type.
also if the select teh movt type for prodcution, it wil display its materials.
or
2. U have to place movt type in the rows.Place movt type and then material in the rows.
Then u will get for each movt type..its corresponding materials.No variable selection needed here.
Regards,
Dhanya

Use a different movement type for Scrap in Production Order Confirmation

Hello gurus. I have the following question.
Is it possible to have the "Scrap" quantity during Production confirmation in a separate movement type?
Currently, when I type in the "Yield" and "Scrap" quantities, both of them are summarized into one backflush line under Movement Type 261. So for example: Yield: 10 pieces and Scrap 5 pieces; I only get one Goods Movement for 15 pieces with MvT 261.
The requirement is that whatever is typed under "Scrap" goes on a different movement type (e.g. 551), because then it will be easy to follow (inventory-wise) how many pieces were used in production and how many were scrapped.
Is it possible?

Thanks for your reply Krishna.
Well, I notice that when I type a quantity in the "Scrap" field, the difference with "Yield" is that I simply don't get the produced material on stock (in the case of the last operation with a GR for instance). I just get the backflushed quantity.
But yes, I guess in this transaction, I'm scrapping the produced material, the components are still issued. I was just wondering if perhaps they could be split in 261 for normal backflush and 551 for backflush that didn't generate any finished assembly.
Thanks for your insight.

How to maintain scrap in Production Confirmation CO11

Dear experts,
how to maintain the scrap qty in production confirmation , in CO11 there are two field namely called as yeld qty and scrap, if enter scap qty here how system will calculate scrap and what are all the setting to be done?
regards
rajakarthik

Hi,
In CO11 if you enter quantity in field scrap then system would scrap the quantity means no positive or negative entry of stock will be done.
In SAP scrap stock in not maintained. If you enter scrap in that field then it will exhaust from SAP. You will not get that material in any form of stock.
If you get fixed qty of scrap and you want to maintain the stock of it in different material then maintain that material with negative qty in BOM.
When ever you do confirmation you will recieve the scrap material in stock through 531 movement.
Regards,
Vishal

Std. report for scrap calculation......

Hi!
I want to generate a Scrap report for production order.
The requirement is system should display operaton-wise scrap and its cost. It should consider all material cost & activities cost (labour& machin)required for that operation & generate a overall scrap price.
Is there any standard report available in SAP?
OR any other way to get this report?
Please answer this, If u have any idea.
Thanks,
Pankaj.

I think you need to revalidate the Requirement Since.
1.Scrap is generated during a Goods is produced / Processed.
2.So in this case we have a wastage of material..only this material cost has to be calculated or accounted.
3.The operation cost and activity cost etc should be accounted for the Finished goods ,which is already done by Cost collectors -Say Production order.
May be you have a specific requirement.But the Approach towards the process (SCRAP calculation) has to be revisited.
since for a SCrap material called -x and qty called 2kg.the operation time or the acitivity time cant be calculated easily as this has scrap can be generated because of 1 hr of m.c operation or 10 hr of m.c operation..
Lot of factors like
>M/c Efficiency
>Rawmaterial Quality
>operator efficiency
lot of factors would be there
So better to revisit the requirement

What are options for applying non-inventory costs to production orders?

We have a non-inventory costs that need to be assigned to product produced on production orders. There are two processes -make-to-order and make-to-stock.
Currently we use activity rates to apply labor and burden costs to our production. We use separate cost centers where needed to ensure that we have sufficient granularity to our activity rates applied.
We have a few specific issues where we need to understand the options for applying costs -
1) We have freight and duty costs related to inbound raw material that we want to assign to our final product. The amount assigned may be either a specific amount (or a specific amount per model), or a % of the total cost on that production order.
2) We have material on the production order bill of material that is called out by quantity and we are using discrete backflush, however we have found there are issues with the accuracy of the quantities. We want to have this product ordered using KANBAN (bin ordering) and have the value relieved from inventory when the bin is issued to production. The cost on the production order is envisioned to be an average amount for the product - or an average amount by model.
3) We want to have a portion of cost for production scrap included in the cost of each product produced. (similar to freight and duty).
In all cases- the amount can change depending on analysis from accounting regarding freight and duty costs (these fluctuate depending on the cost savings we achieve with combined loads and depending on the amount of out of country sourcing), the scrap amount may change periodically depending on the initiatives to reduce scrap on the production floor, etc.
We currently use three activity types, labor, burden and tooling. It is my understanding that there is a limitation in SAP that keeps us limited to 6 activity types.
My questions are:
Are we limited on activity types? these are an option to apply additional costs, but may not be the best option if we want to change the amount applied based on model or apply as a percentage.
Are there other options for applying costs that we can explore? I want to be sure we take into account the various options available before we start down a specific path.
Thank you in advance for your assistance.

As clarification- we are using standard costing for our raw material. We currently accumulate the incoming freight in a balance sheet account. This is treated as part of our inventory. We have considered using an activity type with a activity added to the BOM to apply the cost to the production order. Then we could use the secondarly cost element data to book an entry to relieve the freight account on the balance sheet.
Because we use standard costing- access to see production order variance is critical and must be maintained in any process we select. We also use COPA reporting- so the costing information must be able to flow to COPA for the specific orders/products/serial numbers.
We are doing make to order (production order / sales order specific combination) but also looking at a make to stock process - so the method to apply costs must take both of these configurations into consideration.
Rajneesh - you mentioned that I am limited to 6 activities in a work center- but does that mean I can have more than 6 activity types in SAP but only 6 activities in a work center/cost center combination?
Thank you.

Scrapping of compensating product

Similar Messages

Maybe you are looking for