Fixed Scrap Quantity In Production
Im using SAP ECC 6.0 now.
Is there any place I can set a fixed scrap quantity in BOM or PP related?
The situation is like this: While producing Semi-finishegoods A we alway need extra 10 Raw-mateiral B for scrap.
That means 100 A needs 110 B ; 10 A needs 20 B;
How can I configure it so that when I create the procution Order for 10 A, it will put 20 B in the components automatically;
I can only find scrap ratio in percentage.
thanks alot for looking into my problem.
Edited by: Liang Shi on Aug 25, 2010 7:08 AM
Hi
As you rightly mentioned , to my knowledge, as of now in standard SAP
All the SCRAPS are maintained in % only.
1) Component Scrap >>>>> Maintained in MRP4 in % & also in BOM General data tab
2) Assembly Scrap >>>>>> Maintained in MRP1 in %
3) Operation Scrap >>>>>>Maintained in BOM item detail General Tab in %
Regards
BRSR
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Dear All,
We are manufacturing bolts. In every production order we create there is a loss of exactly 5 bolts, where do I define this fixed scrap quantity (not percentage)Rafik,
As you said the quantity is fixed for every order i.e. 5 pcs each & not the percentage then better you maintain the same in the order itself, in the scrap field.
Because that is the output of the different percentage you maintain in material master or in BOM.
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Dear gurus,
in the material master of a component i insert the scrap % ( view mrp4) = 10 %.
The field is read by planning Mrp and explosion of bom , but when i inseert this component in the production order manually the system don't read this % and the field "scrap quantity in the component detail of the production order is blank.
Are there a setting for uograde this field ( in the production order ) when i insert MANUALLY the component in the production order?
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Well there is a lot of difference is there: see you are creating production order for header material which is FG. If you maintained component scrap in material level it will be dependent on BOM quantity which you maintained for the header material.
For example say component x quantity is 50 in BOM. How it will calculate when you run the MRP.
component scrap % is 5% then:
===> (5/100) * 50 + 50
Formula is: Percentage of scrap quantity x original quantity + original quantity
So ===> 52.5 quantity should be come for component
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Is there a user exit, configuration option, or master data setting that will allow me to do this?
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This can be solved by one solution. _You can try this._
You define the same item in BOM again with qty 2 nos. Double click on the item no. Then it will take you to item detail. There in Basic data tab page at quantity data ( Tick the fixed quantity. ).
When ever BOM explodes for the header material automatically The item will be exploded 2 nos extra.
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The header is Mat X and items is Mat Y. While creating BOM for X give item Mat Y in item no 10. give the quantity as per the requirement.
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Unfortunately the enhanced field is not filled after the Statistical Setup of the LIS Application 04 "Production" (t/code OLI4BW).
RSA3 -> 2LIS_04_P_COMP:
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MichaelAttached one example:
BW DataSource 2LIS_04_P_COMP:
ERP Summarized BOM Multilevel (t/code CS13) Component 456:
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What will ASCP recommend you ?..1000 numbers.It files your invenotry...Does this mean that lead time for producing 1000 is less as compared to 500!!! also is it acceptable to produce extra 500..
.It also make you to plan low levels adversly with case cade effect...
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<b>points will be rewarded..</b>
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